DodgeDurango20045.7L/dodge/durango/2004/5-7l/
HB platform

2004 Dodge Durango — 5.7L

Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 2004 Durango 5.7L.

Body SUVEngine 5.7LTransmission Automatic 5-spd

The 2004 Dodge Durango 5.7L is ango 5.7L is an SUV built on the HB‑by a 5.7L engine that requires 7.0 qt of 10W‑30/5W‑30 API oil and is mated to a five‑speed automatic transmission delivering EPA‑rated fuel economy of 12 mpg city, 17 mpg highway and 14 mpg combined. It accumulated 1,114 owner complaints—engine problems leading the list—and was subject to nine recalls. Positioned far above the 1997 low of four complaints but still below the 1999 peak of 2,043, this model year reflects a mixed reliability record for the Durango lineage.

Model year201920182017201620152014201320122004

Quick specs

Fluid capacities, tune-up values and fuel economy at a glance.

Engine oil capacity7.0 qtOEM · verified
Engine oil type10W-30 / 5W-30 APIOEM · verified
Lug nut torque135 ft-lbsOEM · verified
EPA fuel economy12/17/14 mpgEPA · verified

Fitment & sizes

Replacement part sizes and factory part numbers — battery, bulbs, filters and belts.

From the factory this vehicle uses a BCI 65 · 600 CCA battery, OE oil filter 04781452BF. Each part links to every other vehicle that shares it, so a part you already stock may fit more of your fleet than you'd expect.

Battery groupBCI 65 · 600 CCAOEM · verified
Tire sizeP245-70R17OEM · verified
Wheel / rim7 inOEM · verified

OE service part numbers OEM · verified

Engine oil filter04781452BF alt 05281090AB
Engine air filter53032527AE
Spark plug68303913AA alt SPZFR6F11G
BatteryBB65F121AA
Front wiper blades05135560AA alt 05135561AA
Serpentine belt53032805AB alt 53032817AB
Thermostat68174083AA alt 52028898AJ

Full specifications

Engine, drivetrain, dimensions and economy.

Engine & drivetrain NHTSA vPIC

TransmissionAutomatic 5-spd

Dimensions & weight NHTSA vPIC

Overall length201.2 in
Overall width76 in
Overall height74.4 in
Wheelbase118.1 in
Curb weight5079 lb
Track (front / rear)64.2 / 64.2 in

Ratings & economy EPA / vPIC

EPA city / highway / combined12 / 17 / 14 mpg
DrivetrainRear-Wheel Drive
Recommended fuelRegular Gasoline

Performance & power Independent road tests

0–60 mph, quarter-mile, horsepower and torque from independent road tests.

Independent published road-test results.

7.2–8.5 sec0–60 mph (tested)quickest 7.20 sec — 2004 Limited V8
335 hpHorsepower (as tested)
370 lb-ftTorque (as tested)
YearTrim / engine0–60¼ mileHPDrivetrain
2004Limited V8 5.7L V87.20 sec15.40 sec335 hpAWD
2004SLT V8 5.7L V87.60 sec15.40 sec335 hpRWD
2004Limited V8 5.7L V88.00 sec15.80 sec335 hpAWD
2004Limited V8 5.7L V88.50 sec16.11 sec335 hpAWD
2005Limited V8 5.7L V87.70 sec15.90 sec335 hpAWD
2009Hybrid HEV Limited V8 5.7L V8 + Elec8.90 sec18.80 sec385 hpAWD

Service quick specs OEM factory data

Capacities, torques and tune-up values from the factory service manual.

This engine holds 7.0 qt of 10W-30 / 5W-30 API engine oil, DOT 3 brake fluid. Torque lug nuts to 135 ft-lbs, the oil drain plug to 25.0 ft-lbs. The firing order is 1-8-4-3-6-5-7-2.

Lubricants & capacities

Automatic Transmission FluidATF+4
Automatic Transmission Fluid Capacity4
Automatic Transmission FluidATF+4
Automatic Transmission Fluid Capacity6.5
Automatic Transmission FluidATF+4
Automatic Transmission Fluid Capacity5.5
Brake FluidDOT 3
Engine CoolantHOAT · MS9769

Engine torques

Crankshaft Pulley and/or Damper Bolts129 ft-lbs
Intake Manifold to Engine Bolts8.8 ft-lbs
Exhaust Manifold to Cylinder Head Bolts18 ft-lbs
Engine Oil Pan Drain Plug25.0 ft-lbs

Chassis torques

Lug Nuts135 ft-lbs
Transfer Case Fill Plug15.0-25.0 ft-lbs
Transfer Case Drain Plug15.0-25.0 ft-lbs

Ignition

Cylinder Firing Order1-8-4-3-6-5-7-2
Spark Plug ManufacturerChampion
Spark Plug Gap0.045 in
Spark Plug Torque11-15 ft-lbs

Battery & A/C

RefrigerantR134a
Oil GroupPAG
Oil TypeND 8 oil
Standard BCI Group Number65
Standard BCI Cranking Performance600 cca

Service checks

Pressure Test21 psi
Radiator Cap Pressure Relief14-18 psi
Thermostat Opening Temperature195 °F
Regulated Fuel System Pressure (With Vacuum)56.0-60.0 psi
Injector Primary Resistance13-16 @ 68 degreesF ohms
Engine Compression100 Minimum psi
Engine Oil Pressure25-110 psi
Engine Oil Pressure RPM3000 rpm

Brakes

Torque Caliper to Bracket24 ft-lbs / 11 ft-lbs
Torque to Knuckle130 ft-lbs / 100 ft-lbs
Rotor Max Parallel Variation0.0004 in / 0.001 in
Rotor Runout Limit0.001 in / 0.005 in
Rotor Nominal Thickness From1.1 in / 0.87 in
Rotor Nominal Thickness To1.1 in / 0.87 in
Rotor Discard at or Under1.039 in / 0.803 in

Multi-step torque procedures OEM · verified

Main Bearings — tightening sequence 4 stages

Prep Install the bedplate retaining bolts, making sure to place the stud bolts in the correct location, Torque the bolts in the sequence shown.

1Tighten bolts A - L to 40 ft. lbs.40 ft. lbs
2Tighten bolts 1 - 10 to 25 in. lbs.25 in
3Turn bolts 1 - 10 an additional 90 degrees.90 degrees
4Tighten bolts A1 - A6 to 20 ft. lbs.20 ft. lbs

Factory maintenance schedule OEM · verified

Normal service, condensed from the factory interval matrix.

Under the factory schedule, replace the engine oil and filter every 6,000 mi; spark plugs every 30,000 mi.

Every 6,000 miEngine Oil (drain & refill) · Engine Oil Filter (replace) · Tire & Wheel Assembly (rotate)
Every 7,500 miEngine Coolant System (leak inspection)
Every 15,000 miAccessory Drive Belt (inspect)
Every 18,000 miBrake Linings (inspect)
Every 30,000 miSpark Plugs (replace) · Transfer Case Assembly (inspect fluid level)
At 60,000 miAccessory Drive Belt (inspect)
Every 60,000 miEngine Air Filter Element (replace) · PCV Valve (inspect) · Spark Plug Wires (inspect)

Owner how-tos

Condensed service procedures for routine maintenance. Procedures that require dealer diagnostic equipment are identified and summarized only.

Common procedures

Key fob — remote (RKE) programming programming new fob buttons Dealer tool OEM · verified
Tool requiredDRBIII scan tool (dealer / locksmith)
WhyTransmitter codes are written into the receiver in the passenger door module
Anti-theft (SKIS) — module initialization after immobilizer module replacement Dealer tool OEM · verified
When neededAfter Sentry Key Immobilizer Module (SKIM) replacement
Tool requiredDRBIII scan tool
Also requiredThe vehicle's four-digit PIN code

Reliability & federal safety record

Owner-reported issues, recalls, investigations and service bulletins on record with NHTSA — an unfiltered look at what owners actually experience.

In the 2004 Dodge Durango, complaints jumped to 1,114 with 9 recalls and 9 investigations, a sharp rise from the 338 complaints and 6 recalls seen in 2003. The following year, 2005, saw a further increase to 1,567 complaints while recalls stayed at 9, indicating a sustained issue trend. By 2006 complaints fell to 851 but recalls rose to 10, suggesting an escalation in safety fixes despite fewer reports. The 2004 model sits at the peak of complaints in the decade, with the highest recorded complaints and a moderate recall count, implying a period of significant customer dissatisfaction. Top complaint areas in 2004—Engine (258), Engine & Engine Cooling (203), Electrical System (119), and Air Bags (112)—highlight the mechanical and safety focus of the problems. Given the high complaint volume and notable recall activity, 2004 is not an ideal year to purchase a used Durango without a thorough pre‑purchase inspection.

9
Open recalls
NHTSA campaigns
81
Service bulletins
Manufacturer communications
9
ODI investigations
Office of Defects Investigation
1,114
Owner complaints
45 involved a crash · 74 a fire
NHTSA crash-test rating federal NCAP · out of 5 stars
Rollover★★★★

Owner complaints filed with NHTSA, by component

All 1,114 complaints on record, top 8 components.

Engine258
Engine & Engine Cooling203
Electrical System119
Air Bags112
Power Train58
Vehicle Speed Control23
Electrical System,Engine17
Engine & Engine Cooling,Electrical System15

Source: NHTSA Office of Defects Investigation complaint database.

Recalls NHTSA · verified

Showing 2 of 9 campaigns on record for this vehicle.

17V824000EquipmentReported 21/12/2017

Chrysler (FCA US LLC) is recalling various Dodge, Chrysler, and RAM vehicles equipped with Kidde Plastic-Handle or Push Button 'Pindicator' Fire Extinguishers. A list of the affected trailer models is available at… Remedy: Chrysler will notify owners instructing them to contact Kidde for a replacement fire extinguisher, free of charge. The recall began February 14, 2018. Owners may contact Chrysler…

16V352000Air Bags:Frontal:Passenger Side:Inflator ModuleReported 24/05/2016

Chrysler (FCA US LLC) expanded the affected population to include 73,712 2005-2009 RAM 2500 trucks produced at the St. Louis North Assembly Plant. With this change, Chrysler is recalling certain model year 2004-2008 RAM… Remedy: Owners are advised not to drive their vehicle until the recall repair is complete. Chrysler will notify the Chrysler, Dodge, Jeep and RAM owners. Mitsubishi owners will be…

Technical service bulletins NHTSA · verified

Showing 5 of 81 bulletins on record with NHTSA.

BulletinDateComponentSummary
91006452025-08-15Unknown Or OtherVerify Reman part number availability. Order the "R" part number for all orders…
1012322024-10-29Power TrainPlate - Planetary
S22080001362022-07-09Electrical SystemSecurity Module Lock Out After Entering the PIN to Unlock The Wireless Control Module…
S22080001362022-07-09Electrical SystemSecurity Module Lock Out After Entering the PIN to Unlock The Wireless Control Module…
90017842021-02-22Power TrainMechanical rocker arm, intake, 1.7 ratio.

Common OBD-II trouble codes

The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.

P0420
Catalyst system efficiency below threshold — Bank 1
P0300
Random / multiple cylinder misfire detected
P0171
System too lean — Bank 1
P0455
Evaporative emission system leak detected — large leak
P0128
Coolant thermostat below regulating temperature
P0442
Evaporative emission system leak detected — small leak

VIN tools

Decode factory build data for a specific vehicle by VIN.

VIN
Decode a VIN to confirm the transmission and build data for a specific Durango. OEM
Build data
Plant, GVWR class, engine and body data for any 17-character VIN.
Recalls
Check open recall campaigns against a specific vehicle by VIN.

Vehicles with shared specs

Find every vehicle that shares this one's battery, bulbs, oil capacity, platform or parts.

Reference guides

Cross-vehicle references for the kinds of data on this page.

Frequently asked

How much oil does the 2004 Durango 5.7L take?

7.0 qt of Above 0F: 10W-30 API, Below 100F: 5W-30 API, per the factory manual.

Does the 2004 Durango have open recalls?

NHTSA lists 9 recall campaign(s) for this model year. Check your specific vehicle by VIN.

What gas mileage does the 5.7L get?

EPA figures are 12 city / 17 highway / 14 combined mpg.