VolvoS602016Overview/volvo/s60/2016/base/

2016 Volvo S60

Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 2016 S60.

Body PASSENGER CAR

Classified as a passenger car within a model history covering 2000 through 2018, the 2016 Volvo S60 is documented with 4 recalls and 26 total owner complaints citing the engine as the top area of concern. These figures gain perspective when weighed against the model complaint history's recorded extremes, which span from a low of 1 complaint in 2000 to a high of 238 in 2001. This positions the 2016 model year well below the peak issue counts observed at the beginning of the covered years.

Model year202520242023202220212020201920182016

Fitment & sizes

Replacement part sizes and factory part numbers — battery, bulbs, filters and belts.

From the factory this vehicle uses a BCI 95R · 800 CCA battery, OE oil filter 8642423. Each part links to every other vehicle that shares it, so a part you already stock may fit more of your fleet than you'd expect.

Battery groupBCI 95R · 800 CCAOEM · verified
Tire size215/50R17OEM · verified
Wheel / rimSTANDARD 7.0; OPTIONAL 7.0, 8.0, 8.0 inOEM · verified

OE service part numbers OEM · verified

Engine oil filter8642423 alt 8692305
Engine air filter31370161 alt 30757155
Fuel filter32242190
Battery30772211 alt 30772236
Front wiper blades32341318
Thermostat31368063 alt 30650891
Cabin air filter31449209 alt 31390880

Full specifications

Engine, drivetrain, dimensions and economy.

Dimensions & weight NHTSA vPIC

Overall length182.7 in
Overall width73.6 in
Overall height58.3 in
Wheelbase109.4 in
Curb weight3856 lb
Track (front / rear)62.6 / 62.6 in
Weight distribution (front / rear)62/38

Performance & power Independent road tests

0–60 mph, quarter-mile, horsepower and torque from independent road tests.

Independent road tests for the S60 of this era, listed by trim and engine — this page spans more than one engine, so no single horsepower figure is shown.

6.1–6.6 sec0–60 mph (tested)quickest 6.10 sec — 2016 Cross Country T5
YearTrim / engine0–60¼ mileHPDrivetrain
2016Cross Country T5 2.5L Turbo I-56.10 sec14.70 sec250 hpAWD
2016T5 Drive-E Inscription 2.0L Turbo I-46.30 sec14.70 sec240 hpFWD
2016T5 Drive-E Inscription 2.0L Turbo I-46.60 sec15.00 sec240 hpFWD
2015T6 Drive-E Platinum 2.0L Turbo Supercharger I-45.40 sec14.00 sec302 hpFWD
2015T6 Drive-E Platinum 2.0L Turbo Supercharger I-45.40 sec13.90 sec302 hpFWD
2018T5 Inscription Platinum 2.0L Turbo I-46.10 sec14.70 sec250 hpAWD
2013T6 R-Design 3.0L Turbo I-65.30 sec13.80 sec325 hpAWD
2013T5 2.5L Turbo I-56.20 sec14.70 sec250 hpAWD

Service quick specs OEM factory data

Capacities, torques and tune-up values from the factory service manual.

This engine Volvo part number 1161620 in the differential, DOT 4 brake fluid. The firing order is 1-5-3-6-2-4. Note the cylinder-head bolts finish on a torque angle (torque-to-yield) — they stretch permanently and should be replaced, not reused, during any head service.

Lubricants & capacities

Automatic Transmission FluidVolvo part number 31256774
Automatic Transmission Fluid Capacity7.0-7.5
Brake FluidDOT 4
Differential Gear OilVolvo part number 1161620
Differential Gear Oil Capacity1.5 qt
Engine CoolantUse genuine Volvo coolant/antifreeze
Engine Coolant Capacity8.8
Engine CoolantUse genuine Volvo coolant/antifreeze

Engine torques

Engine Flywheel Bolts59 ft-lbs
Intake Manifold to Engine Bolts12.5 ft-lbs
Exhaust Manifold to Cylinder Head Bolts17.7 ft-lbs
Intake Manifold to Engine Bolts13
Exhaust Manifold to Cylinder Head Bolts15
Intake Manifold to Engine Bolts13
Exhaust Manifold to Cylinder Head Bolts15
Exhaust Manifold to Cylinder Head Bolts17.7

Chassis torques

Steering Track (Rod End) Bolts59.0 ft-lbs
Transfer Case Fill Plug27.0 ft-lbs
Transfer Case Drain Plug27.0 ft-lbs

Ignition

Cylinder Firing Order1-3-4-2
Cylinder Firing Order1-2-4-5-3
Cylinder Firing Order1-5-3-6-2-4
Ignition Coil Primary Resistance350 ohms
Ignition Coil Primary Resistance0.73 ohms
Ignition Coil Primary Resistance0.98 ohms

Battery & A/C

RefrigerantR134a
Refrigerant Capacity1.75-2.00 lbs
Oil GroupPAG
Oil Capacity2.71 oz
Standard BCI Group Number95R
Standard BCI Cranking Performance800 cca

Service checks

Intake Valve Lash0.004 in
Exhaust Valve Lash0.019 in
Intake Valve Lash0.004 in
Exhaust Valve Lash0.016 in
Intake Valve Lash0.004 in
Exhaust Valve Lash0.017 in

Brakes

Brake Caliper Bolt to Carrier TorqueFront: 21; Rear: 26 /; Front: 21; Rear: 26
Brake Caliper Carrier to Hub Bolt TorqueFront: 148; Rear: 81 /; Front: 148; Rear: 81
Minimum Pad ThicknessFront: 0.079; Rear: 0.079 in
Solid Rotor Minimum Thickness for ReplacementRear: w/17" disc: .354
Vented Rotor Minimum Thickness for ReplacementFront: 1.024
Vented Rotor Minimum Thickness after RefinishFront: 1.043
Maximum Rotor RunoutFront: .0016; Rear: .003

Multi-step torque procedures OEM · verified

Front Wheel Hub — tightening sequence 1 stages
126.0.0 ft. lbs., 90
Rear Wheel Hub — tightening sequence 1 stages
126.0.0 ft. lbs., 90
Connecting Rod (Large End) Bearings — tightening sequence 1 stages
122 ft. lbs., Step 2: 9022 ft. lbs
Cylinder Head — tightening sequence 3 stages

Prep Do not reuse any bolts. Coat new bolts with specified engine oil.

133 ft. lbs.33 ft. lbs
2120 degrees120 degrees
3120 degrees120 degrees
Main Bearings — tightening sequence 1 stages
14 ft. lbs., Step 2: 22 ft. lbs., Step 3: 1054 ft. lbs

Factory maintenance schedule OEM · verified

Normal service, condensed from the factory interval matrix.

Under the factory schedule, replace the engine oil and filter every 10,000 mi; spark plugs every 70,000 mi; coolant every 10,000 mi. The big-interval services (every 10,000 mi for coolant, and the transmission fluid) are the ones owners most often skip — on a lower-mileage example, assume the original fluids are still in it and check them first.

Every 10,000 miBrake Linings (inspect) · Brake Rotor (inspect) · Engine Coolant System (inspect fluid level) · Engine Oil (drain & refill) · Engine Oil Filter (replace) · Exterior Lighting (inspect)
Every 20,000 miCabin Air Filter (replace) · Engine Assembly (leak inspection) · Foglamp (adjust alignment) · Headlamp (inspect alignment)
Every 30,000 miEngine Air Filter Element (replace) · Engine Air Filter Housing (clean)
Every 40,000 miBrake Hydraulic System (drain, refill & bleed) · Brake Line (inspect) · CV Joint Boot (inspect) · Drive Axle Assembly (leak inspection) · Driveshaft (inspect) · Driveshaft U-Joint (inspect)
Every 50,000 miTransmission Assembly (inspect fluid level)
Every 70,000 miSpark Plugs (replace)
At 120,000 miDrive Belt (replace) · Timing Belt (replace)
At 150,000 miTiming Belt Tensioner (replace) · Vehicle Wiring Harnesses (inspect)

Reliability & federal safety record

Owner-reported issues, recalls, investigations and service bulletins on record with NHTSA — an unfiltered look at what owners actually experience.

The 2016 Volvo S60 marks a notable stabilization in the second generation’s federal record, particularly when compared to the preceding and subsequent years. Complaints dropped sharply from 57 in 2015 to 26 in 2016, aligning with the broader downward trend observed from 2012 onward, while recalls remained steady at 4—consistent with the 2013-2017 average. The top complaint areas (engine, visibility/wiper, and structure) reflect persistent but manageable concerns, with no fire-related incidents reported and only one crash-related complaint, suggesting reliability improvements over earlier model years. This year sits near the tail end of the generation’s recall arc, where the frequency of recalls begins to taper after peaking in 2011-2012, indicating fewer systemic issues. The data implies that 2016 benefited from refinements addressing earlier flaws, making it one of the more dependable years in this generation. **Takeaway: The 2016 S60 is a strong used purchase, offering lower complaint volumes and a matured design with minimal red flags.**

4
Open recalls
NHTSA campaigns
372
Service bulletins
Manufacturer communications
0
ODI investigations
Office of Defects Investigation
26
Owner complaints
1 involved a crash · 0 a fire
NHTSA crash-test rating federal NCAP · out of 5 stars
Overall★★★★★
Frontal★★★★★
Side★★★★★
Rollover★★★★★
Owner complaints by model year NHTSA · this generation & adjacent

Owner complaints filed with NHTSA, by component

All 26 complaints on record, top 8 components.

Engine5
Visibility/Wiper3
Structure3
Seat Belts2
Electrical System,Seat Belts,Air Bags1
Electrical System,Engine1
Unknown Or Other1
Wheels1

Source: NHTSA Office of Defects Investigation complaint database.

Recalls NHTSA · verified

Showing 2 of 4 campaigns on record for this vehicle.

16V798000Seat Belts:Front:Buckle AssemblyReported 02/11/2016

Volvo Car USA LLC (Volvo) is recalling certain model year 2016-2017 XC90, S90, XC60, V60 Cross Country, V60, S60 Cross Country, S60, and S60 Inscription vehicles manufactured February 16, 2015, to August 22, 2016. On… Remedy: Volvo will notify owners, and dealers will inspect the front passenger seat belt buckle stud, replacing the seat belt buckle as needed, free of charge. The recall began January…

15V555000Electrical System:Wiring:Fuses And Circuit BreakersReported 02/09/2015

Volvo Cars of North America, LLC. (Volvo) is recalling certain model year 2016 Volvo S60, V60, V60CC, XC60, XC70, and S80 vehicles manufactured April 8, 2015 to August 19, 2015. In certain driving conditions when using… Remedy: Volvo will notify owners, and dealers will replace the existing starter motor fuse with a higher amperage fuse, free of charge. The recall began on October 26, 2015. Owners may…

Technical service bulletins NHTSA · verified

Showing 5 of 372 bulletins on record with NHTSA.

BulletinDateComponentSummary
35526.1.82026-04-23EngineThis is a Technical Journal: Text plus 2 PDFs and 1 .PNG Oil Consumption test. Perform…
37809.1.12026-04-07Unknown Or OtherThis is a TJ text only - The purpose of this TJ is to be a master reference list to…
375362025-12-11Unknown Or OtherThis is a TJ text, only no attachments - If the Real Time Traffic Information (RTTI) does…
192452025-12-06Unknown Or OtherThis is a Technical Journal. Vehicle type and platform identification.
85012025-04-10Exterior LightingThis is a Technical Journal: Remote connection, BOMGAR application. Before joining a…

Common OBD-II trouble codes

The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.

P0420
Catalyst system efficiency below threshold — Bank 1
P0300
Random / multiple cylinder misfire detected
P0171
System too lean — Bank 1
P0455
Evaporative emission system leak detected — large leak
P0128
Coolant thermostat below regulating temperature
P0442
Evaporative emission system leak detected — small leak

VIN tools

Decode factory build data for a specific vehicle by VIN.

VIN
Decode a VIN to confirm the transmission and build data for a specific S60. OEM
Build data
Plant, GVWR class, engine and body data for any 17-character VIN.
Recalls
Check open recall campaigns against a specific vehicle by VIN.

Vehicles with shared specs

Find every vehicle that shares this one's battery, bulbs, oil capacity, platform or parts.

Reference guides

Cross-vehicle references for the kinds of data on this page.

Frequently asked

Does the 2016 S60 have open recalls?

NHTSA lists 4 recall campaign(s) for this model year. Check your specific vehicle by VIN.