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2002 Volkswagen Eurovan (7DC)

Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 2002 Eurovan (7DC).

Body VANTransmission Automatic 4-spd

The 2002 Volkswagen Eurovan (7DC) is a van equipped with a 4-speed automatic transmission, delivering EPA-estimated fuel economy of 15 mpg city, 18 mpg highway, and 16 mpg combined, with an engine oil capacity of 5.8 quarts using 5W-30 or 5W-40 viscosity grades. Reliability data for this model year shows 42 total owner complaints on record, with engine and engine cooling systems representing the most frequently cited concern area, though notably zero recalls have been issued. The 2002 model year occupies a position within the Eurovan's production run where this complaint profile and recall-free status suggest a relatively stable mechanical baseline, though the concentration of issues in the engine category warrants attention for prospective owners researching long-term ownership considerations.

Model year2003 2002 2001 2000 1999 1997 1996

Quick specs

Fluid capacities, tune-up values and fuel economy at a glance.

Engine oil capacity5.8 qtOEM · verified

Engine oil type5W-30 / 5W-40 APIOEM · verified

Lug nut torque133 ft-lbsOEM · verified

EPA fuel economy15/18/16 mpgEPA · verified

Fitment & sizes

Replacement part sizes and factory part numbers — battery, bulbs, filters and belts.

From the factory this vehicle uses a BCI 97R · 575 CCA battery, OE oil filter 071115444. Note the factory front wiper blades and serpentine belt are now discontinued — plan on a superseded or quality aftermarket equivalent, which the part pages below list where known. Each part links to every other vehicle that shares it, so a part you already stock may fit more of your fleet than you'd expect.

Battery groupBCI 97R · 575 CCAOEM · verified

Tail / brake / turnLIGHTOEM · verified

Tire sizeP225-60HR16OEM · verified

Wheel / rim6-J inOEM · verified

OE service part numbers OEM · verified

Engine oil filter	071115444 alt 071115562A
Engine air filter	074129620
Fuel filter	1H0201511A
Spark plug	101000062AB
Front wiper blades	357955425C discontinued · alt 357955425D
Serpentine belt	022145933F discontinued · alt 021145933P
Thermostat	022121113 alt 075121113D
Cabin air filter	7D0819989

Full specifications

Engine, drivetrain, dimensions and economy.

Engine & drivetrain NHTSA vPIC

Transmission

Automatic 4-spd

Dimensions & weight NHTSA vPIC

Overall length	188.6 in
Overall width	72.4 in
Overall height	76.4 in
Wheelbase	115 in
Curb weight	4288 lb
Track (front / rear)	62.6 / 61 in
Weight distribution (front / rear)	63/37

Ratings & economy EPA / vPIC

EPA city / highway / combined	15 / 18 / 16 mpg
Drivetrain	Front-Wheel Drive
Recommended fuel	Regular Gasoline

Service quick specs OEM factory data

Capacities, torques and tune-up values from the factory service manual.

This engine holds 5.8 qt of 5W-30 / 5W-40 API engine oil, DOT 4 brake fluid. Torque lug nuts to 133 ft-lbs, the oil drain plug to 22.0 ft-lbs. The firing order is 1-5-3-6-2-4. Note the cylinder-head bolts finish on a torque angle (torque-to-yield) — they stretch permanently and should be replaced, not reused, during any head service.

Lubricants & capacities

Brake Fluid	DOT 4
Engine Coolant	USE G012ABG-A1 COOLANT
Engine Oil	5W-30 · 5W-40 · API
Engine Oil Capacity	5.8 qt
Power Steering Fluid	USE VW. PART NO. G002000

Engine torques

Intake Manifold to Engine Bolts	18 ft-lbs
Exhaust Manifold to Cylinder Head Bolts	18 ft-lbs
Engine Oil Pan Drain Plug	22.0 ft-lbs

Chassis torques

Lug Nuts

133 ft-lbs

Ignition

Cylinder Firing Order	1-5-3-6-2-4
Curb Idle Speed (No Load)	700 rpm
Curb Idle Speed Variance (No Load)	20 rpm
Curb Idle Speed (No Load)	800 rpm
Curb Idle Speed Variance (No Load)	60 rpm
Ignition Coil Secondary Resistance	3600-4400 ohms

Battery & A/C

Refrigerant	R134a
Refrigerant Capacity	Models w/one evaporator except long wheelbase, to January 1999, 2.09; from 1/1999, 2.95. Long wheelbase models w/one evaporator, 2.19. Models w/two evaporators except long wheelbase, to April 2000, 2.95; from April 2000, 2.41. Long wheelbase models w/two evaporators, to July 1997, 3.06; from July 1997, 2.95. lbs
Oil Group	PAG
Oil Type	100
Oil Capacity	Models w/one evaporator, 4.60; models w/two evaporators, 8.10. oz
Standard BCI Group Number	97R
Standard BCI Cranking Performance	575 cca

Service checks

Injector Primary Resistance	13-19 ohms
Engine Oil Pressure	29 psi @ Idle, 43.5-79.7 psi @ 2000 rpm. psi
Intake Valve Lash	Hydraulic in
Exhaust Valve Lash	Hydraulic in

Brakes

Wheel Application	15 inch WHEELS
Torque Caliper to Bracket	18 ft-lbs / 25 ft-lbs
Torque to Knuckle	206 ft-lbs / 125 ft-lbs / 261 ft-lbs
Minimum Pad Thickness	Front: 0.079; Rear: 0.039 in
Wheel Application	15 inch WHEELS
Rotor Runout Limit	0.003 in
Rotor Nominal Thickness From	0.945 in
Rotor Nominal Thickness To	0.945 in

Multi-step torque procedures OEM · verified

Crankshaft Pulley and/or Damper Bolts — tightening sequence 1 stages

74 ft. lbs., step 2: 90

74 ft. lbs

Cylinder Head — tightening sequence 4 stages

1	22 ft. lbs.	22 ft. lbs
2	37 ft. lbs.	37 ft. lbs
3	90 degrees.	90 degrees
4	90 degrees.	90 degrees

Factory maintenance schedule OEM · verified

Normal service, condensed from the factory interval matrix.

Under the factory schedule, replace the engine oil and filter every 5,000 mi; spark plugs every 40,000 mi.

Every 5,000 mi	Engine Oil (drain & refill) · Engine Oil Filter (replace)
Every 10,000 mi	Battery (inspect electrolyte level) · Brake Hydraulic System (inspect fluid level) · Brake Shift Interlock Solenoid (inspect) · Brake System (inspect) · Neutral Safety Switch (test) · Tire & Wheel Assembly (rotate)
Every 20,000 mi	CV Joint Boot (inspect) · Cabin Air Filter (replace) · Door Hinge (lubricate) · Engine Assembly (leak inspection) · Engine Coolant System (inspect fluid level) · Exhaust System (Complete) (inspect)
Every 40,000 mi	Accessory Drive Belt (inspect) · Differential (inspect fluid level) · Engine Air Filter Element (replace) · Power Steering System (inspect fluid level) · Spark Plugs (replace) · Sunroof Assembly (inspect)

Reliability & federal safety record

Owner-reported issues, recalls, investigations and service bulletins on record with NHTSA — an unfiltered look at what owners actually experience.

Owner complaints about the 2002 Volkswagen Eurovan (7DC) lead in one area — the engine & engine cooling, 12 of 42 reports (29%), well ahead of the next concern. NHTSA has issued no recalls for this vehicle, so these are owner-reported concerns only. 1 of the reports describe a crash and 4 a fire — a small share of the total, but worth weighing against the engine & engine cooling pattern above. These are tallies of what owners actually reported to the federal government, not an editorial score — and higher-selling models naturally rack up more reports.

Open recalls

NHTSA campaigns

137

Service bulletins

Manufacturer communications

ODI investigations

Office of Defects Investigation

Owner complaints

1 involved a crash · 4 a fire

NHTSA crash-test rating federal NCAP · out of 5 stars

Rollover★★★★★

Owner complaints filed with NHTSA, by component

All 42 complaints on record, top 8 components.

Engine & Engine Cooling12

Power Train5

Seats4

Electrical System,Seats3

Electrical System3

Engine2

Tires2

Equipment2

Source: NHTSA Office of Defects Investigation complaint database.

Recalls NHTSA · verified

No recall campaigns on record with NHTSA for this vehicle as of the last data refresh.

Technical service bulletins NHTSA · verified

Showing 5 of 137 bulletins on record with NHTSA.

Bulletin	Date	Component	Summary
V171901201285565	2023-08-21	Engine And Engine Cooling	Update to Volkswagen engine oil standards
V171901201285562	2023-05-30	Engine And Engine Cooling	Volkswagen Engine oil quality standards, update to attachments.
V171901201285560	2023-04-24	Engine And Engine Cooling	Engine oil quality standards, update to attachments.
V941901201152119	2022-12-12	Equipment	Update model year applicability to include 2023.
V271901201189422	2022-12-06	Electrical System	Battery testing and charging using special tools VAS6161 & GRX3000VAS Charger. Updated to…

Common OBD-II trouble codes

The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.

P0420

Catalyst system efficiency below threshold — Bank 1

P0300

Random / multiple cylinder misfire detected

P0171

System too lean — Bank 1

P0455

Evaporative emission system leak detected — large leak

P0128

Coolant thermostat below regulating temperature

P0442

Evaporative emission system leak detected — small leak

VIN tools

Decode factory build data for a specific vehicle by VIN.

VIN

Decode a VIN to confirm the transmission and build data for a specific Eurovan (7DC). OEM

Build data

Plant, GVWR class, engine and body data for any 17-character VIN.

Recalls

Check open recall campaigns against a specific vehicle by VIN.

Vehicles with shared specs

Find every vehicle that shares this one's battery, bulbs, oil capacity, platform or parts.

Group 97R battery Vehicles taking 5.8 qt Engine oil filter 071115444 Engine air filter 074129620 Fuel filter 1H0201511A Spark plug 101000062AB

Reference guides

Cross-vehicle references for the kinds of data on this page.

Vehicle recalls & TSBs OBD-II trouble codes Torque specifications Maintenance schedules Fluid capacities & specs

Frequently asked

How much oil does the 2002 Eurovan (7DC) take?

5.8 qt of 5W-30 OR 5W-40 API SL MEETING VW SPECIFICATION 502.00, per the factory manual.

Does the 2002 Eurovan (7DC) have open recalls?

NHTSA lists 0 recall campaign(s) for this model year. Check your specific vehicle by VIN.

What gas mileage does the Eurovan (7DC) get?

EPA figures are 15 city / 18 highway / 16 combined mpg.