ToyotaRAV4 2-Door1996Overview/toyota/rav4-2-door/1996/base/

1996 Toyota RAV4 2-Door

Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 1996 RAV4 2-Door.

Transmission Automatic 4-spd

The 1996 Toyota RAV4 2-Door is the two-door body style of the model, with an engine that takes 4.1 quarts of 10W-30 or 5W-30 API oil and is paired with an automatic four-speed transmission; EPA fuel-economy ratings are 21 mpg city, 26 mpg highway, and 23 mpg combined. In the data on file for this model year, it shows a relatively clean reliability profile, logging zero recalls and just 51 total owner complaints. The one area that stands out is the hydraulic service brake system, which accounts for the top complaint category—so while the overall track record is solid, brake hydraulics deserve focused attention during inspection or research.

Model year19971996

Quick specs

Fluid capacities, tune-up values and fuel economy at a glance.

Engine oil capacity4.1 qtOEM · verified
Engine oil type10W-30 / 5W-30 APIOEM · verified
Lug nut torque76 ft-lbsOEM · verified
EPA fuel economy21/26/23 mpgEPA · verified

Fitment & sizes

Replacement part sizes and factory part numbers — battery, bulbs, filters and belts.

From the factory this vehicle uses a BCI 35 · 360 CCA battery, OE oil filter 90915YZZN1. Each part links to every other vehicle that shares it, so a part you already stock may fit more of your fleet than you'd expect.

Battery groupBCI 35 · 360 CCAOEM · verified
Tail / brake / turnOFFOEM · verified
Tire size215-70R16OEM · verified
Wheel / rim6.5-JJ inOEM · verified

OE service part numbers OEM · verified

Engine oil filter90915YZZN1
Engine air filter178017402083
Fuel filter2330079495 alt 2330079535
Spark plug9008091180
Front wiper blades85212YZZ07TM alt 8521216120
Serpentine belt993639076083 alt 993658111078
Thermostat9091603046 alt 1632563011

Full specifications

Engine, drivetrain, dimensions and economy.

Engine & drivetrain NHTSA vPIC

TransmissionAutomatic 4-spd

Ratings & economy EPA / vPIC

EPA city / highway / combined21 / 26 / 23 mpg
DrivetrainFront-Wheel Drive
Recommended fuelRegular Gasoline

Service quick specs OEM factory data

Capacities, torques and tune-up values from the factory service manual.

This engine holds 4.1 qt of 10W-30 / 5W-30 API engine oil, GL-5 · 80W-90 in the differential. Torque lug nuts to 76 ft-lbs, the oil drain plug to 20.0 ft-lbs. The firing order is 1-3-4-2.

Lubricants & capacities

Differential Gear OilGL-5 · 80W-90
Differential Gear Oil Capacity2 Pints
Engine Oil10W-30 · API · 5W-30
Engine Oil Capacity4.1 qt
Transfer Case Fluid75W-90 · GL-4 · GL-5
Transfer Case Fluid Capacity1.4 Pints

Engine torques

Crankshaft Pulley and/or Damper Bolts80 ft-lbs
Engine Oil Pan Drain Plug20.0 ft-lbs

Chassis torques

Lug Nuts76 ft-lbs
Transfer Case Fill Plug36.0 ft-lbs
Transfer Case Drain Plug36.0 ft-lbs
Front Wheel Hub159 ft-lbs
Rear Wheel Hub159 ft-lbs
Front Wheel Hub159 ft-lbs
Rear Wheel Hub159 ft-lbs
Front Wheel Hub159 ft-lbs

Ignition

Cylinder Firing Order1-3-4-2
Curb Idle Speed (No Load)750 rpm
Curb Idle Speed Variance (No Load)50 rpm
Ignition Coil Primary Resistance.36-.55 ohms
Ignition Coil Secondary Resistance9,000-15,400 ohms
Ignition Timing10, Not adjustable degrees
Ignition Timing Acceptable Variance2 degrees
Ignition Timing Reference RPMIdle rpm

Battery & A/C

RefrigerantR134a
Refrigerant Capacity1.56 lbs
Oil GroupPAG
Oil Type46
Oil Capacity7.61 oz
Standard BCI Group Number35
Standard BCI Cranking Performance360 cca

Service checks

Pressure Test17 psi
Radiator Cap Pressure Relief11-15 psi
Thermostat Opening Temperature176-183 °F
Injector Primary Resistance13.4-14.2 @ 68 degreesF ohms
Injector Primary Resistance12-16 na ohms
Engine Compression142-178 psi

Brakes

Torque Caliper to Bracket20 ft-lbs
Torque to Knuckle80 ft-lbs
Minimum Pad ThicknessFront: 0.039; Rear: 0.039 in
Minimum Shoe Thickness0.039 in
Rotor Runout Limit0.0019 in
Rotor Nominal Thickness From0.709 in
Rotor Nominal Thickness To0.709 in
Rotor Discard at or Under0.63 in

Factory maintenance schedule OEM · verified

Normal service, condensed from the factory interval matrix.

Under the factory schedule, replace the engine oil and filter every 7,500 mi; spark plugs every 60,000 mi; coolant every 30,000 mi. The big-interval services (every 30,000 mi for coolant, and the transmission fluid) are the ones owners most often skip — on a lower-mileage example, assume the original fluids are still in it and check them first.

Every 7,500 miEngine Oil (drain & refill) · Engine Oil Filter (replace) · Tire & Wheel Assembly (rotate)
Every 15,000 miAccessory Drive Belt (inspect) · Brake System (inspect) · CV Joint Boot (inspect) · Differential (inspect fluid level) · Exhaust System (Complete) (inspect) · Steering Gear Box Assembly (inspect)
At 30,000 miAccessory Drive Belt (inspect)
Every 30,000 miEngine Air Filter Element (replace) · Engine Coolant System (drain, flush & refill) · Fuel Line (inspect) · Fuel Tank (inspect)
Every 60,000 miEngine Valves (inspect valve lash) · Fuel Evaporative Canister (inspect) · Spark Plugs (replace)

Reliability & federal safety record

Owner-reported issues, recalls, investigations and service bulletins on record with NHTSA — an unfiltered look at what owners actually experience.

Owner complaints about the 1996 Toyota RAV4 2-Door lead in one area — the service brakes, hydraulic, 12 of 51 reports (24%), well ahead of the next concern. None of this vehicle's 1 recall campaigns target the service brakes, hydraulic, so those reports read as owner-reported wear-and-tear rather than an acknowledged defect. 4 of the reports describe a crash and 2 a fire — a small share of the total, but worth weighing against the service brakes, hydraulic pattern above. These are tallies of what owners actually reported to the federal government, not an editorial score — and higher-selling models naturally rack up more reports.

0
Open recalls
NHTSA campaigns
37
Service bulletins
Manufacturer communications
0
ODI investigations
Office of Defects Investigation
51
Owner complaints
4 involved a crash · 2 a fire

Owner complaints filed with NHTSA, by component

All 51 complaints on record, top 8 components.

Service Brakes, Hydraulic12
Power Train9
Engine & Engine Cooling5
Air Bags4
Latches/Locks/Linkages3
Seat Belts2
Electrical System2
Steering2

Source: NHTSA Office of Defects Investigation complaint database.

Recalls NHTSA · verified

Showing 1 of 1 campaigns on record for this vehicle.

09E012000Exterior LightingReported 07/04/2009

SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE… Remedy: SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT…

Technical service bulletins NHTSA · verified

Showing 5 of 37 bulletins on record with NHTSA.

BulletinDateComponentSummary
TSB0032202023-08-17Air BagsTSB: Replacement certification labels (the vinyl label installed on the driver door or…
TTT0636202022-03-17Back Over PreventionTT: Some Toyota vehicles installed with Toyota Complete Maintenance Care (TCMC) brake…
Toyota PRO19-022022-01-12TiresPOL: This consolidated Tire Warranty Guide contains the complete warranty terms for all…
T-TT-0636-20 Rev2021-03-12Service BrakesTT: Some Toyota vehicles installed with Toyota Complete Maintenance Care (TCMC) brake…
T-SB-0032-20 Rev2021-02-03EquipmentTSB: Replacement certification labels (the vinyl label installed on the driver door or…

Common OBD-II trouble codes

The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.

P0420
Catalyst system efficiency below threshold — Bank 1
P0300
Random / multiple cylinder misfire detected
P0171
System too lean — Bank 1
P0455
Evaporative emission system leak detected — large leak
P0128
Coolant thermostat below regulating temperature
P0442
Evaporative emission system leak detected — small leak

VIN tools

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VIN
Decode a VIN to confirm the transmission and build data for a specific RAV4 2-Door. OEM
Build data
Plant, GVWR class, engine and body data for any 17-character VIN.
Recalls
Check open recall campaigns against a specific vehicle by VIN.

Vehicles with shared specs

Find every vehicle that shares this one's battery, bulbs, oil capacity, platform or parts.

Reference guides

Cross-vehicle references for the kinds of data on this page.

Frequently asked

How much oil does the 1996 RAV4 2-Door take?

4.1 qt of ABOVE 0 F: 10W-30 API, BELOW 100 F: 5W-30, per the factory manual.

Does the 1996 RAV4 2-Door have open recalls?

NHTSA lists 0 recall campaign(s) for this model year. Check your specific vehicle by VIN.

What gas mileage does the RAV4 2-Door get?

EPA figures are 21 city / 26 highway / 23 combined mpg.