ToyotaHighlander2002L4/toyota/highlander/2002/l4/

2002 Toyota Highlander — L4

Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 2002 Highlander L4.

Body SUVEngine L4Transmission Automatic 4-spd

The 2002 Toyota Highlander L4 is an SUV driven by an L4 engine paired with a four-speed automatic, delivering 19/25/22 mpg and requiring 4 quarts of 5W-30 API oil. Its reliability record shows 328 total owner complaints, topped by visibility concerns, alongside two recalls. Across the model's 1997–2026 complaint span — ranging from a single complaint in 1997 to 475 in 2021 — the 2002 figure lands in the middle, indicating a moderate complaint volume that highlights the visibility issue and recall history as key focus points for researchers.

Quick specs

Fluid capacities, tune-up values and fuel economy at a glance.

Engine oil capacity4 qtOEM · verified
Engine oil type5W-30 APIOEM · verified
Lug nut torque76 ft-lbsOEM · verified
EPA fuel economy19/25/22 mpgEPA · verified

Fitment & sizes

Replacement part sizes and factory part numbers — battery, bulbs, filters and belts.

From the factory this vehicle uses a BCI 24F · 585 CCA battery, OE oil filter 90915YZZF1. Each part links to every other vehicle that shares it, so a part you already stock may fit more of your fleet than you'd expect.

Battery groupBCI 24F · 585 CCAOEM · verified
Tail / brake / turnTRLYOEM · verified
Tire sizeP225-70R16OEM · verified
Wheel / rim6.5-JJ inOEM · verified

OE service part numbers OEM · verified

Engine oil filter90915YZZF1 alt 90915YZZD1
Engine air filter17801YZZ01
Fuel filter233000A020
Spark plug9008091180
Front wiper blades8521253051 alt 8522248040
Serpentine belt9936631040 alt 9008091212
Thermostat90916A3003 alt 1632562010
Cabin air filter871394802083

Full specifications

Engine, drivetrain, dimensions and economy.

Engine & drivetrain NHTSA vPIC

TransmissionAutomatic 4-spd

Dimensions & weight NHTSA vPIC

Overall length184.6 in
Overall width72 in
Overall height68.5 in
Wheelbase107.1 in
Curb weight3880 lb
Track (front / rear)62.2 / 61.4 in
Weight distribution (front / rear)58/42

Ratings & economy EPA / vPIC

EPA city / highway / combined19 / 25 / 22 mpg
DrivetrainFront-Wheel Drive
Recommended fuelRegular Gasoline

Service quick specs OEM factory data

Capacities, torques and tune-up values from the factory service manual.

This engine holds 4 qt of 5W-30 API engine oil, 80W-90 · GL-5 in the differential, DOT 3 brake fluid. Torque lug nuts to 76 ft-lbs. The firing order is 1-3-4-2.

Lubricants & capacities

Brake FluidDOT 3
Differential Gear Oil80W-90 · GL-5
Differential Gear Oil Capacity1.9 Pints
Engine Oil5W-30 · API
Engine Oil Capacity4 qt
Engine Oil5W-30 · API
Engine Oil Capacity5 qt
Transfer Case FluidGL-5 · 80W-90

Engine torques

Crankshaft Pulley and/or Damper Bolts192 ft-lbs
Crankshaft Pulley and/or Damper Bolts159 ft-lbs

Chassis torques

Lug Nuts76 ft-lbs
Transfer Case Fill Plug36.0 ft-lbs
Transfer Case Drain Plug36.0 ft-lbs
Front Wheel Hub159 ft-lbs
Rear Wheel Hub159 ft-lbs

Ignition

Cylinder Firing Order1-3-4-2
Curb Idle Speed (No Load)700 rpm
Curb Idle Speed Variance (No Load)50 rpm
Curb Idle Speed (No Load)700 rpm
Curb Idle Speed Variance (No Load)50 rpm
Spark Plug ManufacturerDenso
Spark Plug Gap0.039-0.0.043 in
Spark Plug Torque13.0 ft-lbs

Battery & A/C

RefrigerantR134a
Refrigerant Capacity1.43 lbs
Oil GroupPAG
Oil Type46
Oil Capacity6.90 oz
Standard BCI Group Number24F
Standard BCI Cranking Performance585 cca

Service checks

Injector Primary Resistance13.4-14.2 @ 68 degreesF ohms
Injector Primary Resistance12-16 na ohms
Engine Compression145-218 psi

Brakes

Torque Caliper to Bracket25 ft-lbs
Torque to Knuckle79 ft-lbs / 44 ft-lbs
Minimum Pad ThicknessFront: 0.039; Rear: 0.039 in
Minimum Shoe Thickness0.039 in
Rotor Runout Limit0.002 in / 0.0059 in
Rotor Nominal Thickness From1.102 in / 0.394 in
Rotor Nominal Thickness To1.102 in / 0.394 in
Rotor Discard at or Under1.024 in / 0.335 in

Factory maintenance schedule OEM · verified

Normal service, condensed from the factory interval matrix.

Under the factory schedule, replace the engine oil and filter every 7,500 mi; spark plugs at 120,000 mi; coolant every 30,000 mi. The big-interval services (every 30,000 mi for coolant, and the transmission fluid) are the ones owners most often skip — on a lower-mileage example, assume the original fluids are still in it and check them first.

Every 7,500 miEngine Oil (drain & refill) · Engine Oil Filter (replace) · Tire & Wheel Assembly (rotate)
Every 15,000 miBrake Line (inspect) · Brake System (inspect) · CV Joint Boot (inspect) · Differential (inspect fluid level) · Exhaust System (Complete) (inspect) · Steering Gear Box Assembly (inspect)
Every 22,500 miCabin Air Filter (replace)
Every 30,000 miEngine Air Filter Element (replace) · Engine Coolant System (drain, flush & refill) · Fuel Evaporative Emission Control System Lines (inspect) · Fuel Line (inspect) · Fuel Tank (inspect) · Fuel Tank Filler Cap O-Ring (inspect)
At 60,000 miAccessory Drive Belt (inspect)
Every 60,000 miAccessory Drive Belt (inspect) · Drive Axle Assembly (drain & refill) · Engine Valves (inspect valve lash)
Every 90,000 miTiming Belt (replace)
At 120,000 miSpark Plugs (replace)

Reliability & federal safety record

Owner-reported issues, recalls, investigations and service bulletins on record with NHTSA — an unfiltered look at what owners actually experience.

The 2002 Toyota Highlander saw a significant spike in consumer complaints with 328 reports, the highest volume for any model year between 2001 and 2007. This represents a sharp increase from the 139 complaints recorded in 2001, though figures slightly subsided to 270 in 2003. Across this early generation, the 2002 model marks the peak of a high-complaint arc that persists through 2006, while recalls remained relatively low and stable at 2 units for the target year. Primary areas of concern for 2002 include visibility (114 complaints), vehicle speed control (25), and engine and engine cooling (23), although the data does not specify the root causes of these issues. The record also lists 27 crash-related and 6 fire-related complaints for this specific year. Because it represents the peak of complaints for its early generation, this is not a recommended year to buy.

2
Open recalls
NHTSA campaigns
126
Service bulletins
Manufacturer communications
0
ODI investigations
Office of Defects Investigation
328
Owner complaints
27 involved a crash · 6 a fire
NHTSA crash-test rating federal NCAP · out of 5 stars
Rollover★★★★★

Owner complaints filed with NHTSA, by component

All 328 complaints on record, top 8 components.

Visibility114
Vehicle Speed Control25
Engine & Engine Cooling23
Power Train18
Structure17
Visibility/Wiper14
Air Bags12
Unknown Or Other10

Source: NHTSA Office of Defects Investigation complaint database.

Recalls NHTSA · verified

Showing 2 of 2 campaigns on record for this vehicle.

04V181000Latches/Locks/Linkages:Doors:LatchReported 15/04/2004

CERTAIN SPORT UTILITY VEHICLES HAVE A CHILD PROTECTION LOCK (CPL) SYSTEM ON BOTH OF THE REAR SIDE DOORS. WHEN AN OPERATOR OF THE VEHICLE CLOSES THE DOOR VERY HARD WITH THE CPL LEVER SET TO THE LOCK POSITION, THERE IS A… Remedy: DEALERS WILL SHORTEN THE CPL LEVER. OWNER NOTIFICATION BEGAN MAY 7, 2004. OWNERS SHOULD CONTACT TOYOTA AT 1-800-331-4331.

02V208000Fuel System, Gasoline:Storage:Tank Assembly:MountingReported 30/07/2002

ON SPORT UTILITY VEHICLES, THERE IS A BREATHER HOSE THAT ATTACHES TO THE NOZZLE OF THE ON-BOARD REFUELING VAPOR RECOVERY (ORVR) VALVE, WHICH IS LOCATED ON THE TOPSIDE OF THE FUEL TANK. THE BREATHER HOSE IS ATTACHED WITH… Remedy: DEALERS WILL ROTATE THE SPECIFIED CLAMP. OWNER NOTIFICATION BEGAN SEPTEMBER 23, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO…

Technical service bulletins NHTSA · verified

Showing 5 of 126 bulletins on record with NHTSA.

BulletinDateComponentSummary
T-SB-0035-24 Rev22024-12-06StructureAcid rain results from rainwater or other airborne moisture that become acidic due to…
T-SB-0038-24 Rev22024-12-06StructureTo prevent brake rotor rust from forming during transportation and storage, wheel film…
T-SB-0039-24 Rev22024-12-06StructureThe condition known as acid rain is caused by airborne chemicals or particles in the…
T-SB-0061-23 Rev22024-12-05StructureToyota vehicles are currently protected with RapgardTM protective film designed to…
T-SB-0062-23 Rev22024-12-03StructureVehicles may occasionally be subjected to contamination by airborne iron particles shed…

Common OBD-II trouble codes

The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.

P0420
Catalyst system efficiency below threshold — Bank 1
P0300
Random / multiple cylinder misfire detected
P0171
System too lean — Bank 1
P0455
Evaporative emission system leak detected — large leak
P0128
Coolant thermostat below regulating temperature
P0442
Evaporative emission system leak detected — small leak

VIN tools

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VIN
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Build data
Plant, GVWR class, engine and body data for any 17-character VIN.
Recalls
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Vehicles with shared specs

Find every vehicle that shares this one's battery, bulbs, oil capacity, platform or parts.

Reference guides

Cross-vehicle references for the kinds of data on this page.

Frequently asked

How much oil does the 2002 Highlander L4 take?

4 qt of 5W-30 API, per the factory manual.

Does the 2002 Highlander have open recalls?

NHTSA lists 2 recall campaign(s) for this model year. Check your specific vehicle by VIN.

What gas mileage does the L4 get?

EPA figures are 19 city / 25 highway / 22 combined mpg.