SuzukiEsteem2002Overview/suzuki/esteem/2002/base/

2002 Suzuki Esteem

Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 2002 Esteem.

Body PASSENGER CAR

The 2002 Suzuki Esteem is a passenger car that takes 4.9 quarts of 5W-30 API oil. This model year recorded 11 owner complaints, with the top issues centered on structure and wheels, and it was subject to just one recall. Within the 1995–2002 generation, that complaint count places the 2002 Esteem well below the troubled 2000 model year’s 34 complaints and much closer to the generation’s most reliable year, 1996, which had only 5, indicating a relatively solid standing in the model’s reliability history.

Model year200220011995

Quick specs

Fluid capacities, tune-up values and fuel economy at a glance.

Engine oil capacity4.9 qtOEM · verified
Engine oil type5W-30 APIOEM · verified
Lug nut torque62 ft-lbsOEM · verified

Fitment & sizes

Replacement part sizes and factory part numbers — battery, bulbs, filters and belts.

From the factory this vehicle uses a BCI 26R · 440 CCA battery. Each part links to every other vehicle that shares it, so a part you already stock may fit more of your fleet than you'd expect.

Battery groupBCI 26R · 440 CCAOEM · verified

Full specifications

Engine, drivetrain, dimensions and economy.

Dimensions & weight NHTSA vPIC

Overall length172.4 in
Overall width66.5 in
Overall height55.9 in
Wheelbase97.6 in
Curb weight2403 lb
Track (front / rear)56.7 / 56.3 in
Weight distribution (front / rear)62/38

Service quick specs OEM factory data

Capacities, torques and tune-up values from the factory service manual.

This engine holds 4.9 qt of 5W-30 API engine oil, DOT 3 brake fluid. Torque lug nuts to 62 ft-lbs, the oil drain plug to 26.0 ft-lbs. The firing order is 1-3-4-2.

Lubricants & capacities

Brake FluidDOT 3
Engine CoolantETHYLENE GLYCOL
Engine Oil5W-30 · API
Engine Oil Capacity4.9 qt
Power Steering FluidATF

Engine torques

Camshaft Bearing/Carrier Cap Bolts or Studs8 ft-lbs
Connecting Rod (Large End) Bearings42 ft-lbs
Crankshaft Pulley and/or Damper Bolts108 ft-lbs
Engine Flywheel Bolts51 ft-lbs
Main BearingsM8 Bolts: 19.4 ft-lbs, M10 Bolts: 42 ft-lbs
Engine Oil Pan Drain Plug26.0 ft-lbs
Oil Pump to Cylinder BLock Bolts/Studs15-20 ft-lbs

Chassis torques

Lug Nuts62 ft-lbs
Automatic Transmission Drain Plug29.0 ft-lbs
Front Wheel Hub127 ft-lbs
Rear Wheel Hub127 ft-lbs

Ignition

Cylinder Firing Order1-3-4-2
Curb Idle Speed (No Load)MT: 750, AT: 850 rpm
Curb Idle Speed Variance (No Load)50 rpm
Spark Plug ManufacturerDenso
Spark Plug Gap0.039-0.0.043 in
Spark Plug Torque18.0 ft-lbs
Ignition Timing5, Not adjustable degrees
Ignition Timing Acceptable Variance1 degrees

Battery & A/C

RefrigerantR134a
Refrigerant Capacity1.31 lbs
Oil TypePAG
Oil CapacityModels w/1.6L engine, 5.06; models w/1.8L engine, 4.05. oz
Standard BCI Group Number26R
Standard BCI Cranking Performance440 cca

Service checks

Pressure TestSedan 12.8 psi; wagon, 15.6 psi.
Radiator Cap Pressure ReliefSedan 12.8 psi; wagon, 15.6 psi.
Thermostat Opening Temperature190 °F
Injector Primary Resistance10.8-13.2 @ 68 degreesF ohms
Engine Oil Pressure58-67 psi
Engine Oil Pressure RPM4000 rpm

Brakes

Torque Caliper to Bracket16 ft-lbs
Torque to Knuckle62 ft-lbs
Minimum Pad ThicknessFront: 0.040 in
Minimum Shoe Thickness0.120
Rotor Runout Limit0.0039 in
Rotor Minimum Machining0.788 in
Rotor Finish0.709 μin
Drum Maximum Machining7.88 in

Multi-step torque procedures OEM · verified

Cylinder Head — tightening sequence 5 stages
138.5 ft. lbs.38.5 ft. lbs
261 ft. lbs.61 ft. lbs
3Loosen all bolts.
438.5 ft. lbs.38.5 ft. lbs
576 ft. lbs.76 ft. lbs

Factory maintenance schedule OEM · verified

Normal service, condensed from the factory interval matrix.

Under the factory schedule, replace the engine oil and filter every 7,500 mi; spark plugs every 30,000 mi; coolant every 30,000 mi. The big-interval services (every 30,000 mi for coolant, and the transmission fluid) are the ones owners most often skip — on a lower-mileage example, assume the original fluids are still in it and check them first.

At 7,500 miFinal Drive (drain & refill)
Every 7,500 miEngine Oil (drain & refill) · Engine Oil Filter (replace)
Every 30,000 miEngine Air Filter Element (replace) · Engine Coolant System (drain, flush & refill) · Final Drive (inspect fluid level) · Spark Plugs (replace)
Every 60,000 miBrake Hydraulic System (drain, refill & bleed)
Every 100,000 miTransmission Assembly (drain & refill)
At 120,000 miFuel Evaporative Canister (replace) · Fuel Evaporative Canister Filter (replace) · Fuel Filter (replace)

Reliability & federal safety record

Owner-reported issues, recalls, investigations and service bulletins on record with NHTSA — an unfiltered look at what owners actually experience.

The 2002 Suzuki Esteem sits at the tail end of a generation that saw complaints peak at 34 in 2000 before declining through 2001 (22 complaints) into 2002 (11 complaints). Notably, 2002 is the only model year in the entire 1995–2002 record to have a recall (1), while also posting the generation's lowest TSB count (4) and lowest complaint volume since 1996. The target year's top complaint areas—structure/wheels and fuel system/gasoline at 2 each—suggest no single dominant defect, though the record does include 1 crash-related complaint and 1 fire complaint, the origins of which the data does not specify. Compared to the climbing complaint trajectory of 1998–2000 and the subsequent moderation in 2001–2002, this final-year model represents the most refined iteration of an aging platform, though the sole recall indicates a identified safety-related defect that was addressed. The sharp drop in complaints alongside the lowest TSB count may partly reflect Suzuki's exit from the U.S. market that same year, reducing both the active fleet and reporting. Buyer should weigh that the 2002 model has the fewest documented defects in the generation's history, but the presence of a recall plus crash and fire complaints warrants thorough pre-purchase inspection, particularly of the fuel system and structural components.

1
Open recalls
NHTSA campaigns
4
Service bulletins
Manufacturer communications
0
ODI investigations
Office of Defects Investigation
11
Owner complaints
1 involved a crash · 1 a fire
NHTSA crash-test rating federal NCAP · out of 5 stars
Rollover★★★★
Owner complaints by model year NHTSA · this generation & adjacent

Owner complaints filed with NHTSA, by component

All 11 complaints on record, top 8 components.

Structure,Wheels2
Fuel System, Gasoline2
Service Brakes, Hydraulic1
Electrical System1
Engine & Engine Cooling1
Power Train1
Engine & Engine Cooling,Fuel System, Other1
Tires1

Source: NHTSA Office of Defects Investigation complaint database.

Recalls NHTSA · verified

Showing 1 of 1 campaigns on record for this vehicle.

03V223000Visibility:WindshieldReported 16/06/2003

CERTAIN PASSENGER (111 MY 2002 ESTEEM, 777 MY 2002 AERIO, 2,368 MY 2003 AERIO) AND SPORT UTILITY (324 MY 2002 GRAND VITARA, 274 MY 2003 GRAND VITARA, 684 MY 2002 GRAND VITARA XL-7, AND 781 MY 2003 GRAND VITARA XL-7)… Remedy: DEALERS WILL INSPECT THESE VEHICLES. VEHICLES THAT ARE FOUND TO HAVE INSUFFICIENT PAINT ADHESION WILL EITHER HAVE THE PROBLEM REMEDIED BY REPAINTING, OR WILL BE REPLACED, OR…

Technical service bulletins NHTSA · verified

Showing 4 of 4 bulletins on record with NHTSA.

BulletinDateComponentSummary
SUZ_0160082022-07-08SuspensionReminder of the importance to conduct safety inspections for rust damage to suspension…
N-Q-G-0452018-11-20SuspensionThis Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki…
SC182002-02-28Engine And Engine CoolingSOME VEHICLES MAY HAVE DAMAGE TO THE VAPOR CONTROL VALVE. *SLC
0204145Engine And Engine CoolingCORRECT COOLANT USAGE. *EH

Common OBD-II trouble codes

The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.

P0420
Catalyst system efficiency below threshold — Bank 1
P0300
Random / multiple cylinder misfire detected
P0171
System too lean — Bank 1
P0455
Evaporative emission system leak detected — large leak
P0128
Coolant thermostat below regulating temperature
P0442
Evaporative emission system leak detected — small leak

VIN tools

Decode factory build data for a specific vehicle by VIN.

VIN
Decode a VIN to confirm the transmission and build data for a specific Esteem. OEM
Build data
Plant, GVWR class, engine and body data for any 17-character VIN.
Recalls
Check open recall campaigns against a specific vehicle by VIN.

Vehicles with shared specs

Find every vehicle that shares this one's battery, bulbs, oil capacity, platform or parts.

Reference guides

Cross-vehicle references for the kinds of data on this page.

Frequently asked

How much oil does the 2002 Esteem take?

4.9 qt of 5W-30 API, per the factory manual.

Does the 2002 Esteem have open recalls?

NHTSA lists 1 recall campaign(s) for this model year. Check your specific vehicle by VIN.