SubaruOutback Sport2002Overview/subaru/outback-sport/2002/base/

2002 Subaru Outback Sport

Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 2002 Outback Sport.

Body PASSENGER CAR

The 2002 Subaru Outback Sport is a passenger car, and its routine engine service calls for 4.2 quarts of 5W-30 API oil. In reliability terms, this model year has accumulated 153 owner complaints and 5 recalls, with Service Brakes, Hydraulic cited as the top complaint area. Those figures mark a defined point in the Outback Sport’s reliability history, meaning brake-system reports and recall campaigns should be the first areas a researcher examines for this year.

Model year20052004200320022001

Quick specs

Fluid capacities, tune-up values and fuel economy at a glance.

Engine oil capacity4.2 qtOEM · verified
Engine oil type5W-30 APIOEM · verified
Lug nut torque58-72 ft-lbsOEM · verified

Fitment & sizes

Replacement part sizes and factory part numbers — battery, bulbs, filters and belts.

From the factory this vehicle uses a BCI 35 · 360 CCA battery. Each part links to every other vehicle that shares it, so a part you already stock may fit more of your fleet than you'd expect.

Battery groupBCI 35 · 360 CCAOEM · verified

Full specifications

Engine, drivetrain, dimensions and economy.

Dimensions & weight NHTSA vPIC

Overall length173.6 in
Overall width66.9 in
Overall height59.1 in
Wheelbase99.2 in
Curb weight3051 lb
Track (front / rear)57.5 / 57.1 in
Weight distribution (front / rear)59/41

Service quick specs OEM factory data

Capacities, torques and tune-up values from the factory service manual.

This engine holds 4.2 qt of 5W-30 API engine oil, 75W-90 · GL-5 in the differential, DOT 3 brake fluid. Torque lug nuts to 58-72 ft-lbs. The firing order is 1-3-4-2. Note the cylinder-head bolts finish on a torque angle (torque-to-yield) — they stretch permanently and should be replaced, not reused, during any head service.

Lubricants & capacities

Brake FluidDOT 3
Differential Gear Oil75W-90 · GL-5
Differential Gear Oil Capacity1.7 Pints
Engine CoolantETHYLENE GLYCOL
Engine Oil5W-30 · API
Engine Oil Capacity4.2 qt
Engine Oil5W-30 · API
Engine Oil Capacity4.8 qt

Engine torques

Connecting Rod (Large End) Bearings33 ft-lbs
Connecting Rod (Large End) Bearings33 ft-lbs
Engine Flywheel Bolts53 ft-lbs
Engine Flywheel Bolts53 ft-lbs
Oil Pump to Cylinder BLock Bolts/Studs5 ft-lbs
Oil Pump to Cylinder BLock Bolts/Studs5 ft-lbs

Chassis torques

Lug Nuts58-72 ft-lbs
Transfer Case Drain Plug17.0-20.0 ft-lbs
Front Wheel Hub137 ft-lbs
Rear Wheel Hub137 ft-lbs

Ignition

Cylinder Firing Order1-3-4-2
Curb Idle Speed (No Load)750 rpm
Curb Idle Speed Variance (No Load)100 rpm
Curb Idle Speed (No Load)MT: 650, AT: 700 rpm
Curb Idle Speed Variance (No Load)100 rpm
Ignition Coil Primary Resistance.66-.80 ohms
Ignition Coil Secondary Resistance10,880-14,720 ohms
Spark Plug ManufacturerChampion

Battery & A/C

RefrigerantR134a
Refrigerant Capacity0.99-1.50 lbs
Oil GroupPAG
Oil Capacity4.90 oz
Standard BCI Group Number35
Standard BCI Cranking Performance360 cca
Standard BCI Group Number35
Standard BCI Cranking Performance360 cca

Service checks

Injector Primary Resistance5-20 ohms
Injector Primary Resistance5-20 ohms
Engine Compression142-171 psi
Engine Compression148-185 psi
Engine Oil Pressure14 psi @ 600-700 rpm, 43 psi @ 5000 rpm psi

Brakes

Brake ApplicationWITH REAR DISC / WITH STANDARD
Torque Caliper to Bracket58 ft-lbs / 24-31 ft-lbs
Torque to Knuckle58 ft-lbs
Minimum Pad ThicknessFront: 0.295; Rear: 0.256 specification
Brake ApplicationWITH REAR DISC / WITH STANDARD
Rotor Runout Limit0.0029 in / 0.0028 in
Rotor Nominal Thickness From0.394 in / 0.945 in
Rotor Nominal Thickness To0.394 in / 0.945 in

Multi-step torque procedures OEM · verified

Cylinder Head — tightening sequence 8 stages
122 ft. lbs.22 ft. lbs
251 ft. lbs.51 ft. lbs
3Loosen 180 degrees.180 degrees
4Loosen 180 degrees.180 degrees
5Bolts 1-225 ft. lbs
6Bolts 3-611 ft. lbs
780-90 degrees.80–90 degrees
880-90 degrees.80–90 degrees

Factory maintenance schedule OEM · verified

Normal service, condensed from the factory interval matrix.

Under the factory schedule, replace the engine oil and filter at 3,000 mi; coolant every 30,000 mi. The big-interval services (every 30,000 mi for coolant, and the transmission fluid) are the ones owners most often skip — on a lower-mileage example, assume the original fluids are still in it and check them first.

At 3,000 miEngine Oil (drain & refill) · Engine Oil Filter (replace)
Every 7,500 miCabin Air Filter (replace) · Engine Oil (drain & refill) · Engine Oil Filter (replace) · Tire & Wheel Assembly (inspect)
Every 15,000 miAxle Shaft Oil Seal (inspect) · Brake Line (inspect) · CV Joint Boot (inspect) · Clutch Assembly (inspect) · Parking Brake System (inspect) · Power Steering System (inspect)
Every 30,000 miBrake Drum Assembly (inspect) · Brake Hydraulic System (drain, refill & bleed) · Brake Linings (inspect) · Differential (inspect fluid level) · Engine Air Filter Element (replace) · Engine Coolant System (leak inspection)
At 105,000 miAccessory Drive Belt (inspect) · Drive Belt (replace) · Timing Belt (replace)

Reliability & federal safety record

Owner-reported issues, recalls, investigations and service bulletins on record with NHTSA — an unfiltered look at what owners actually experience.

Owner complaints about the 2002 Subaru Outback Sport top in one area — the service brakes, hydraulic, 25 of 153 reports (16%), well ahead of the next concern. None of this vehicle's 5 recall campaigns target the service brakes, hydraulic, so those reports read as owner-reported wear-and-tear rather than an acknowledged defect. 10 of the reports describe a crash and 0 a fire — a small share of the total, but worth weighing against the service brakes, hydraulic pattern above. These are tallies of what owners actually reported to the federal government, not an editorial score — and higher-selling models naturally rack up more reports.

5
Open recalls
NHTSA campaigns
133
Service bulletins
Manufacturer communications
0
ODI investigations
Office of Defects Investigation
153
Owner complaints
10 involved a crash · 0 a fire
NHTSA crash-test rating federal NCAP · out of 5 stars
Rollover★★★★

Owner complaints filed with NHTSA, by component

All 153 complaints on record, top 8 components.

Service Brakes, Hydraulic25
Fuel System, Gasoline19
Engine & Engine Cooling17
Power Train17
Vehicle Speed Control11
Fuel/Propulsion System5
Visibility5
Tires5

Source: NHTSA Office of Defects Investigation complaint database.

Recalls NHTSA · verified

Showing 2 of 5 campaigns on record for this vehicle.

13E065000Fuel System, Gasoline:Delivery:Fuel PumpReported 29/11/2013

Airtex Products LP (Airtex) is recalling certain model E8598M, E8518M, E8600M, E8596M, and E8597M fuel pumps manufactured July 26, 2013, and July 29, 2013 and used as aftermarket replacements on Subaru Baja's, Outback's… Remedy: Airtex will notify owners, and will replace the fuel pump, free of charge. Recall is expected to begin on January 2, 2014. Customers may contact Airtex at 1-800-880-3056. The…

04V128000Vehicle Speed Control:CablesReported 16/03/2004

ON CERTAIN PASSENGER SEDANS, WAGONS, AND SPORT UTILITY VEHICLES, THE CRUISE CONTROL CABLE COULD COME OUT OF ITS TRACK ON THE CRUISE CONTROL LEVER AND LODGE ON THE CONTROL LEVER TAB WHEN THE ACCELERATOR PEDAL IS… Remedy: DEALERS WILL INSTALL A CRUISE CONTROL CABLE RETAINING CLIP TO THE CRUISE CONTROL LEVER TAB ON THE THROTTLE SHAFT IN ORDER TO PREVENT THE CRUISE CONTROL CABLE FROM COMING OUT OF…

Technical service bulletins NHTSA · verified

Showing 5 of 133 bulletins on record with NHTSA.

BulletinDateComponentSummary
SubaruNet Annoucement (E2026-06-11Unknown Or OtherThis announcement is requesting retailer staff to retain the EyeSight protective hood…
01-167-08R2026-05-18Unknown Or OtherThis bulletin contains additional information for recommended materials listed in the…
SubaruNet Announcement (R2026-05-04Power TrainThis announcement provides information on the remanufactured CVT transmission program.
07-240-26R2026-04-30Unknown Or OtherThis Service Information Bulletin was developed to provide interim guidance for vehicles…
03-97-262026-04-24Power TrainThis bulletin announces the service manual correction regarding clutch master cylinder…

Common OBD-II trouble codes

The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.

P0420
Catalyst system efficiency below threshold — Bank 1
P0300
Random / multiple cylinder misfire detected
P0171
System too lean — Bank 1
P0455
Evaporative emission system leak detected — large leak
P0128
Coolant thermostat below regulating temperature
P0442
Evaporative emission system leak detected — small leak

VIN tools

Decode factory build data for a specific vehicle by VIN.

VIN
Decode a VIN to confirm the transmission and build data for a specific Outback Sport. OEM
Build data
Plant, GVWR class, engine and body data for any 17-character VIN.
Recalls
Check open recall campaigns against a specific vehicle by VIN.

Vehicles with shared specs

Find every vehicle that shares this one's battery, bulbs, oil capacity, platform or parts.

Reference guides

Cross-vehicle references for the kinds of data on this page.

Frequently asked

How much oil does the 2002 Outback Sport take?

4.2 qt of 5W-30 API SM, per the factory manual.

Does the 2002 Outback Sport have open recalls?

NHTSA lists 5 recall campaign(s) for this model year. Check your specific vehicle by VIN.