PontiacSunfire1999Overview/pontiac/sunfire/1999/base/

1999 Pontiac Sunfire

Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 1999 Sunfire.

Body PASSENGER CAR

The 1999 Pontiac Sunfire is a passenger car requiring 4.5 qt of 5W-30 API engine oil, situated within a model history spanning 1991 to 2005. This specific model year generated 105 total owner complaints and 5 recalls, with the electrical system emerging as the top complaint area. These figures must be contextualized against the broader timeline, where complaints peaked at 237 in 1996 and bottomed at 1 in 1991. Consequently, the 1999 Sunfire occupies a middle ground in the vehicle's reliability record rather than representing an extreme outlier.

Model year200520042003200220012000199919981997

Quick specs

Fluid capacities, tune-up values and fuel economy at a glance.

Engine oil capacity4.5 qtOEM · verified
Engine oil type5W-30 APIOEM · verified
Lug nut torque100 ft-lbsOEM · verified

Fitment & sizes

Replacement part sizes and factory part numbers — battery, bulbs, filters and belts.

From the factory this vehicle uses a BCI 75 · 525 CCA battery, OE oil filter 12731175. Note the factory fuel filter and front wiper blades are now discontinued — plan on a superseded or quality aftermarket equivalent, which the part pages below list where known. Each part links to every other vehicle that shares it, so a part you already stock may fit more of your fleet than you'd expect.

Battery groupBCI 75 · 525 CCAOEM · verified
Tire sizeP195-70R14OEM · verified
Wheel / rim6-JJ inOEM · verified

OE service part numbers OEM · verified

Engine oil filter12731175 alt 12731172
Engine air filter24577608
Fuel filter25121293 discontinued
Spark plug19301812 alt 19301811
Front wiper blades22711468 discontinued · alt 22711469
Serpentine belt88984192 alt 88984191
Thermostat24577118 alt 24577288

Full specifications

Engine, drivetrain, dimensions and economy.

Dimensions & weight NHTSA vPIC

Overall length181.9 in
Overall width68.5 in
Overall height53.9 in
Wheelbase103.9 in
Curb weight2870 lb
Track (front / rear)57.5 / 56.7 in

Service quick specs OEM factory data

Capacities, torques and tune-up values from the factory service manual.

This engine holds 4.5 qt of 5W-30 API engine oil. Torque lug nuts to 100 ft-lbs, the oil drain plug to 18.0 ft-lbs. Note the cylinder-head bolts finish on a torque angle (torque-to-yield) — they stretch permanently and should be replaced, not reused, during any head service.

Lubricants & capacities

Engine Oil5W-30 · API
Engine Oil Capacity4.5 qt
Engine Oil5W-30 · API
Engine Oil Capacity4.5 qt

Engine torques

Crankshaft Pulley and/or Damper Bolts77 ft-lbs
Crankshaft Pulley and/or Damper Bolts129 ft-lbs
Intake Manifold to Engine BoltsBolt and nuts: 17 ft-lbs, studs: 8.8 ft-lbs
Exhaust Manifold to Cylinder Head Bolts9.6 ft-lbs
Intake Manifold to Engine Bolts18 ft-lbs
Exhaust Manifold to Cylinder Head Bolts9.6 ft-lbs
Engine Oil Pan Drain Plug19.0 ft-lbs
Engine Oil Pan Drain Plug18.0 ft-lbs

Chassis torques

Lug Nuts100 ft-lbs
Front Wheel Hub144 ft-lbs

Ignition

Ignition Coil Secondary Resistance5,000-8,000 ohms
Spark Plug ManufacturerAC Delco
Spark Plug Gap0.040 in
Spark Plug Torque13.0 ft-lbs
Spark Plug ManufacturerAC Delco
Spark Plug Type41-942
Spark Plug Gap0.050 in
Spark Plug Torque13.0 ft-lbs

Battery & A/C

RefrigerantR134a
Refrigerant Capacity1.50 lbs
Oil GroupPAG
Oil Type46
Oil Capacity9.00 oz
Standard BCI Group Number75
Standard BCI Cranking Performance525 cca
Standard BCI Group Number75

Service checks

Pressure Test15 psi
Radiator Cap Pressure Relief15 psi
Thermostat Opening Temperature185-205 °F
Pressure Test15, Pressure should not exceed 20 psi.
Radiator Cap Pressure Relief15 psi
Thermostat Opening Temperature185-205 °F
Fuel Pump Pressure Minimum47.0 psi
Key ON Engine OFF (KOEO)40-47.0

Brakes

Torque Caliper to Bracket38 ft-lbs
Torque to Knuckle100 ft-lbs
Minimum Pad ThicknessFront: 0.030; Rear: 0.030 specification
Rotor Max Parallel Variation0.0005 in
Rotor Runout Limit0.003 in
Rotor Nominal Thickness From0.786 in
Rotor Nominal Thickness To0.786 in
Rotor Minimum Machining0.751 in

Multi-step torque procedures OEM · verified

Cylinder Head — tightening sequence 3 stages
1Bolts 1-840 ft. lbs
2Bolts 9-1030 ft. lbs
390 degrees.90 degrees
Cylinder Head — tightening sequence 3 stages
1Long bolts46 ft. lbs
2Short bolts43 ft. lbs
390 degrees.90 degrees

Factory maintenance schedule OEM · verified

Normal service, condensed from the factory interval matrix.

Under the factory schedule, replace the engine oil and filter every 7,500 mi; spark plugs every 100,000 mi; coolant at 150,000 mi. The big-interval services (at 150,000 mi for coolant, and the transmission fluid) are the ones owners most often skip — on a lower-mileage example, assume the original fluids are still in it and check them first.

Every 7,500 miEngine Oil (drain & refill) · Engine Oil Filter (replace) · Parking Brake Cable (lubricate) · Shift Linkage (inspect) · Steering Linkage (inspect) · Suspension System (inspect)
Every 30,000 miEGR System (inspect) · Engine Air Filter Element (replace) · Engine Breather Filter (replace) · Fuel System (inspect)
Every 60,000 miAccessory Drive Belt (inspect)
Every 100,000 miSpark Plug Wires (inspect) · Spark Plugs (replace)
At 150,000 miEngine Coolant System (drain, flush & refill)

Reliability & federal safety record

Owner-reported issues, recalls, investigations and service bulletins on record with NHTSA — an unfiltered look at what owners actually experience.

The 1999 Pontiac Sunfire sits near the end of a clear downward arc in the model's federal complaint record, following a mid-decade peak of 237 complaints and 10 recalls in 1996 and remaining elevated at 225 complaints and 9 recalls in 1997. By the target year, complaints had dropped to 105 and recalls to 5, with zero active investigations — a substantial moderation from the 1996-1997 trouble spot, though still notably higher than the single-digit complaint counts seen in 2004. The leading complaint areas cluster around the Electrical System (17), Engine & Engine Cooling (9), Service Brakes Hydraulic (8), and Air Bags (8), and the 10 crash-related and 4 fire-related complaints for the year are non-trivial figures that warrant attention. TSB volume for 1999 (114) is comparable to the preceding two model years, suggesting the manufacturer was still actively issuing service guidance even as hard complaints declined. In context, 1999 represents a "cooling-off" year in the Sunfire's quality arc — meaningfully better than the 1996-1997 nadir but not yet at the lower complaint and recall levels the model would reach later in its run. The takeaway: a 1999 Sunfire is a defensible used buy if you can verify the electrical system and airbags have been addressed, but it is not the cleanest year in this generation's federal record — the 2004 model year, with only 32 complaints, would be the lower-risk choice.

5
Open recalls
NHTSA campaigns
114
Service bulletins
Manufacturer communications
0
ODI investigations
Office of Defects Investigation
105
Owner complaints
10 involved a crash · 4 a fire
Owner complaints by model year NHTSA · this generation & adjacent

Owner complaints filed with NHTSA, by component

All 105 complaints on record, top 8 components.

Electrical System17
Engine & Engine Cooling9
Service Brakes, Hydraulic8
Air Bags8
Visibility8
Power Train7
Unknown Or Other6
Exterior Lighting4

Source: NHTSA Office of Defects Investigation complaint database.

Recalls NHTSA · verified

Showing 2 of 5 campaigns on record for this vehicle.

08E063000SteeringReported 17/10/2008

DORMAN PRODUCTS IS RECALLING 3,900 INTERMEDIATE STEERING SHAFTS DORMAN PART NOS. 425-151, 425-152, AND 425-153, (SOLD UNDER DORMAN'S "OE SOLUTIONS" BRAND NAME), BALKAMP #'S 7-3057, 7-3058, 7-3059 (SOLD UNDER THE "NAPA"… Remedy: DORMAN WILL NOTIFY OWNERS AND REPLACE THE STEERING SHAFTS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 16, 2008. OWNERS MAY CONTACT DORMAN TOLL FREE AT 1-800-523-2492.

06E026000Exterior LightingReported 23/03/2006

CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL… Remedy: PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.

Technical service bulletins NHTSA · verified

Showing 5 of 114 bulletins on record with NHTSA.

BulletinDateComponentSummary
17-NA-0732023-02-21EquipmentThis warranty administration bulletin provides information regarding the field action…
PIP4723F2022-01-14Service Brakes, HydraulicThis Preliminary Information communicates to the dealer the process for downloading or…
PIP4723D2020-01-31Electrical SystemThis Preliminary Information communicates to the dealer the process for downloading or…
19NA2732019-12-02Electrical SystemThis informational bulletin provides information for dealers/technicians on Procedures to…
PIC4696E2019-11-22EquipmentThis Preliminary Information communication provides information to the technician on how…

Common OBD-II trouble codes

The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.

P0420
Catalyst system efficiency below threshold — Bank 1
P0300
Random / multiple cylinder misfire detected
P0171
System too lean — Bank 1
P0455
Evaporative emission system leak detected — large leak
P0128
Coolant thermostat below regulating temperature
P0442
Evaporative emission system leak detected — small leak

VIN tools

Decode factory build data for a specific vehicle by VIN.

VIN
Decode a VIN to confirm the transmission and build data for a specific Sunfire. OEM
Build data
Plant, GVWR class, engine and body data for any 17-character VIN.
Recalls
Check open recall campaigns against a specific vehicle by VIN.

Vehicles with shared specs

Find every vehicle that shares this one's battery, bulbs, oil capacity, platform or parts.

Reference guides

Cross-vehicle references for the kinds of data on this page.

Frequently asked

How much oil does the 1999 Sunfire take?

4.5 qt of 5W-30 API, per the factory manual.

Does the 1999 Sunfire have open recalls?

NHTSA lists 5 recall campaign(s) for this model year. Check your specific vehicle by VIN.