PontiacSunbird1991Overview/pontiac/sunbird/1991/base/

1991 Pontiac Sunbird

Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 1991 Sunbird.

Body PASSENGER CAR

The 1991 Pontiac Sunbird is cataloged as a passenger car with a routine maintenance specification calling for 4 quarts of 5W-30 API engine oil. Standing at 37 total owner complaints, this model year sits near the upper threshold of the 1990-1999 generation's quality spectrum, registering just nine fewer grievances than the 1993 peak of 46 while dramatically exceeding the 1995 low of 1. That positioning reflects a higher-incidence period in the nameplate's lifecycle, with seat belts constituting the primary reported concern alongside four official recalls, distinguishing the 1991 edition from the markedly improved reliability recorded later in the decade.

Model year199419931992199119901989198819871986

Quick specs

Fluid capacities, tune-up values and fuel economy at a glance.

Engine oil capacity4 qtOEM · verified
Engine oil type5W-30 APIOEM · verified

Fitment & sizes

Replacement part sizes and factory part numbers — battery, bulbs, filters and belts.

From the factory this vehicle uses OE oil filter 12737092. Note the factory fuel filter and front wiper blades are now discontinued — plan on a superseded or quality aftermarket equivalent, which the part pages below list where known. Each part links to every other vehicle that shares it, so a part you already stock may fit more of your fleet than you'd expect.

OE service part numbers OEM · verified

Engine oil filter12737092 alt 25322835
Engine air filter25043317 alt 25043119
Fuel filter25171792 discontinued
Spark plug05613878 alt 19354418
Front wiper blades22110234 discontinued
Serpentine belt10112415 alt 10198884
Thermostat10192505 alt 19435095

Full specifications

Engine, drivetrain, dimensions and economy.

Dimensions & weight NHTSA vPIC

Overall length181.9 in
Overall width65 in
Overall height53.5 in
Wheelbase101.2 in
Curb weight2491 lb
Weight distribution (front / rear)64/36

Service quick specs OEM factory data

Capacities, torques and tune-up values from the factory service manual.

This engine holds 4 qt of 5W-30 API engine oil.

Lubricants & capacities

Engine CoolantETHYLENE GLYCOL
Engine Oil5W-30 · API
Engine Oil Capacity4 qt
Engine Oil5W-30 · API
Engine Oil Capacity4 qt
Power Steering FluidUSE GM PART NO. 1052884 OR EQUIVALENT

Factory maintenance schedule OEM · verified

Normal service, condensed from the factory interval matrix.

Under the factory schedule, replace the engine oil and filter at 7,500 mi; coolant every 30,000 mi. The big-interval services (every 30,000 mi for coolant, and the transmission fluid) are the ones owners most often skip — on a lower-mileage example, assume the original fluids are still in it and check them first.

At 7,500 miEngine Oil Filter (replace) · Throttle Body (torque) · Tire & Wheel Assembly (rotate)
Every 7,500 miAxle Shaft Oil Seal (inspect) · Body Latches, Locks & Hinges (inspect) · Brake System (inspect) · CV Joint Boot (inspect) · Engine Oil (drain & refill) · Exhaust System (Complete) (inspect)
Every 15,000 miEngine Oil Filter (replace) · Tire & Wheel Assembly (rotate)
Every 30,000 miAccessory Drive Belt (inspect) · Distributor Cap (inspect) · EGR System (inspect) · Engine Coolant System (drain, flush & refill) · Ignition Timing (inspect) · PCV System (inspect)
Every 100,000 miTransmission Fluid & Filter (replace)

Reliability & federal safety record

Owner-reported issues, recalls, investigations and service bulletins on record with NHTSA — an unfiltered look at what owners actually experience.

The 1991 Pontiac Sunbird sits at a sharp inflection point in this generation's federal record, with complaints more than doubling from 15 in 1990 to 37, and recalls doubling from 2 to 4 — marking the start of a sustained upward trend that peaks in 19931994 at 46 complaints before trailing off as the model exits the market. Investigations held steady at 3 year-over-year, but TSBs began climbing (from 7 to 9), foreshadowing the surge to 19 and 22 in 1992–1993, which suggests manufacturers were still actively identifying and addressing defects rather than having reached resolution. The 1991 model's top complaint areas — Seat Belts (7), Engine & Engine Cooling (6), Vehicle Speed Control (5), and Electrical System (4) — combined with 8 crash complaints and 3 fire complaints, paint a picture of broad, multi-system trouble rather than a single isolated defect, though the data does not specify root causes for any of these areas. Compared to the 1990 model year, which had roughly half the complaints and half the recalls, the 1991 is meaningfully riskier; compared to 1992–1993, it is slightly better but still part of the generation's most problematic window. Given that 1991 represents the onset of a multi-year escalation in federal reports rather than a resolved or stable point, this is not a strong year to purchase — a buyer would face the full breadth of an unresolved and still-developing defect landscape.

4
Open recalls
NHTSA campaigns
9
Service bulletins
Manufacturer communications
3
ODI investigations
Office of Defects Investigation
37
Owner complaints
8 involved a crash · 3 a fire
Owner complaints by model year NHTSA · this generation & adjacent

Owner complaints filed with NHTSA, by component

All 37 complaints on record, top 8 components.

Seat Belts7
Engine & Engine Cooling6
Vehicle Speed Control5
Electrical System4
Latches/Locks/Linkages3
Service Brakes, Hydraulic3
Structure3
Tires2

Source: NHTSA Office of Defects Investigation complaint database.

Recalls NHTSA · verified

Showing 2 of 4 campaigns on record for this vehicle.

06E043000Fuel System, GasolineReported 19/05/2006

CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18… Remedy: HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION…

09E012000Exterior LightingReported 07/04/2009

SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE… Remedy: SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT…

Technical service bulletins NHTSA · verified

Showing 5 of 9 bulletins on record with NHTSA.

BulletinDateComponentSummary
1300890092013-09-01Engine And Engine CoolingExpanded Availability for Remanufacture and Return (R&R) Electronic Control Modules
0005240012000-04-01Service Brakes, HydraulicINFORMATION REGARDING SNOW INTRUSION INTO REAR DRUM BRAKE ASSEMBLIES. **MR
9909410042000-01-01Air BagsINFORMATION REGARDING SWITCHES TO TURN OFF AND ON FRONTAL AIR BAGS FOR PASSENGER CARS AND…
9909400042000-01-01SeatsGENERAL MOTORS BEGAN PROVIDING CHILD RESTRAIN SEAT TOP TETHER HARDWARE PACKAGES TO…
990866002A2000-01-01Latches/Locks/LinkagesTHIS BULLETIN INFORMS DEALERSHIPS ABOUT THE TRAP RESISTANT REAR COMPARTMENT (TRUNK) KIT…

Common OBD-II trouble codes

The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.

P0420
Catalyst system efficiency below threshold — Bank 1
P0300
Random / multiple cylinder misfire detected
P0171
System too lean — Bank 1
P0455
Evaporative emission system leak detected — large leak
P0128
Coolant thermostat below regulating temperature
P0442
Evaporative emission system leak detected — small leak

VIN tools

Decode factory build data for a specific vehicle by VIN.

VIN
Decode a VIN to confirm the transmission and build data for a specific Sunbird. OEM
Build data
Plant, GVWR class, engine and body data for any 17-character VIN.
Recalls
Check open recall campaigns against a specific vehicle by VIN.

Vehicles with shared specs

Find every vehicle that shares this one's battery, bulbs, oil capacity, platform or parts.

Reference guides

Cross-vehicle references for the kinds of data on this page.

Frequently asked

How much oil does the 1991 Sunbird take?

4 qt of 5W-30 API, per the factory manual.

Does the 1991 Sunbird have open recalls?

NHTSA lists 4 recall campaign(s) for this model year. Check your specific vehicle by VIN.