JeepWrangler20044.0L/jeep/wrangler/2004/4-0l/
TJ platform

2004 Jeep Wrangler — 4.0L

Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 2004 Wrangler 4.0L.

Body SUVEngine 4.0LTransmission Automatic 4-spd

The 2004 Jeep Wrangler is a TJ-platform SUV powered by the 4.0L engine and four-speed automatic transmission, carrying EPA fuel-economy ratings of 14/19/16 mpg and requiring six quarts of 5W-30 API oil with each filter service. Reliability data places this model year in moderate territory within the 1990–2023 complaint history: its 192 registered owner grievances fall far short of the 1,793-complaint peak logged in 2018 but remain notably higher than the series low of five recorded for 1996. While this volume suggests fewer systemic issues than the most troubled years, the model’s three recalls and concentration of steering and suspension complaints mark a clear distinction from the most reliable entries in the lineage.

Model year200620052004200320012000199919981997

Quick specs

Fluid capacities, tune-up values and fuel economy at a glance.

Engine oil capacity6 qt w/ filterOEM · verified
Engine oil type5W-30 APIOEM · verified
Lug nut torque85-110 ft-lbsOEM · verified
EPA fuel economy14/19/16 mpgEPA · verified

Fitment & sizes

Replacement part sizes and factory part numbers — battery, bulbs, filters and belts.

From the factory this vehicle uses a BCI 34 · 600 CCA battery, OE oil filter 05281090AB. Note the factory fuel filter and front wiper blades are now discontinued — plan on a superseded or quality aftermarket equivalent, which the part pages below list where known. Each part links to every other vehicle that shares it, so a part you already stock may fit more of your fleet than you'd expect.

Battery groupBCI 34 · 600 CCAOEM · verified
Tire sizeP215-75R15OEM · verified

OE service part numbers OEM · verified

Engine oil filter05281090AB alt 04105409AE
Engine air filter04797777AC alt 05019443AA
Fuel filter04798301 discontinued
Spark plugSP000ZFR5N alt 68307021AA
BatteryBB34F101AA
Front wiper blades55154762AF discontinued
Serpentine belt04854033AC alt 53013209AD
Thermostat52028186AC alt 53010552AC

Full specifications

Engine, drivetrain, dimensions and economy.

Engine & drivetrain NHTSA vPIC

TransmissionAutomatic 4-spd

Ratings & economy EPA / vPIC

EPA city / highway / combined14 / 19 / 16 mpg
Drivetrain4-Wheel or All-Wheel Drive
Recommended fuelRegular Gasoline

Performance & power Independent road tests

0–60 mph, quarter-mile, horsepower and torque from independent road tests.

No 2004 road test on record; the results below are same-engine tests from nearby model years, each shown under its own year.

7.6–9.8 sec0–60 mph (tested)quickest 7.60 sec — 1997 Sport 2-door
YearTrim / engine0–60¼ mileHPDrivetrain
2003Rubicon 2-door 4.0L I-69.80 sec17.30 sec190 hp4x4
1999Sport 2-door 4.0L I-69.30 sec17.10 sec181 hp4x4
1997Sport 2-door 4.0L I-67.60 sec16.30 sec181 hp4x4
1997Sport 2-door 4.0L I-69.10 sec16.90 sec181 hp4x4

Service quick specs OEM factory data

Capacities, torques and tune-up values from the factory service manual.

This engine holds 6 qt w/ filter of 5W-30 API engine oil, 80W-90 · GL-5 · SYNTHETIC in the differential, DOT 3 brake fluid. Torque lug nuts to 85-110 ft-lbs, the oil drain plug to 25.0 ft-lbs. The firing order is 1-5-3-6-2-4.

Lubricants & capacities

Automatic Transmission FluidATF+4
Automatic Transmission Fluid Capacity4
Brake FluidDOT 3
Differential Gear Oil80W-90 · GL-5 · SYNTHETIC
Differential Gear Oil Capacity4 pints, mvc front, non_mvc 216
Engine CoolantHOAT · MS9769
Engine Oil5W-30 · API
Engine Oil Capacity6 qt w/ filter

Engine torques

Connecting Rod (Large End) Bearings33-35 ft-lbs
Crankshaft Pulley and/or Damper Bolts100 ft-lbs
Engine Oil Pan Drain Plug25.0 ft-lbs
Oil Pump to Cylinder BLock Bolts/StudsPump bolts: 14 ft-lbs, Cover bolts: 9 ft-lbs

Chassis torques

Lug Nuts85-110 ft-lbs
Transfer Case Fill PlugSteel case: 35.0, Aluminum case: 18.0 ft-lbs
Transfer Case Drain PlugSteel case: 35.0, Aluminum case: 18.0 ft-lbs
Front Wheel Hub175 ft-lbs

Ignition

Cylinder Firing Order1-3-4-2
Cylinder Firing Order1-5-3-6-2-4
Ignition Coil Primary Resistance.71-.88 ohms
Spark Plug ManufacturerChampion
Spark Plug Gap0.040 in
Spark Plug Torque22.0 ft-lbs

Battery & A/C

RefrigerantR134a
Oil GroupPAG
Oil TypeND 8 oil
Oil Capacity6.10 oz
Standard BCI Group Number34
Standard BCI Cranking Performance600 cca

Service checks

Pressure Test18 psi
Radiator Cap Pressure Relief12-18 psi
Thermostat Opening Temperature195 °F
Regulated Fuel System Pressure (With Vacuum)47-51 psi
Engine Compression120-150 PSI. 30 Maximum variation PSI.
Engine Oil Pressure13

Brakes

Torque Caliper to Bracket11 ft-lbs / 18 ft-lbs
Minimum Pad Thickness0.030 in
Minimum Shoe Thickness0.030
Rotor Max Parallel Variation0.0005 in / 0.0007 in
Rotor Runout Limit0.005 in / 0.004 in
Rotor Nominal Thickness From0.94 in / 0.472 in
Rotor Nominal Thickness To0.94 in / 0.472 in
Rotor Minimum Machining0.894 in / 0.433 in

Multi-step torque procedures OEM · verified

Cylinder Head — tightening sequence 4 stages

Prep Coat threads of left hand front bolt with sealant

122 ft. lbs.22 ft. lbs
245 ft. lbs.45 ft. lbs
3all bolts except L.H. front bolt110 ft. lbs
4100
Main Bearings — tightening sequence 7 stages
1caps 1, 2, 4, 5, 6, and 740 ft. lbs
2caps 1, 2, 4, 5, 6, and 770 ft. lbs
3caps 1, 2, 4, 5, 6, and 780 ft. lbs
4Push the crankshaft forward and backward. Load the crankshaft front or rear and tighten cap bolt No.3 to 40 ft. lbs.40 ft. lbs
5Tighten to 70 ft. lbs.70 ft. lbs
6Tighten to 80 ft. lbs.80 ft. lbs
7Rotate the crankshaft after tightening each main bearing cap to ensure the crankshaft rotates freely.

Factory maintenance schedule OEM · verified

Normal service, condensed from the factory interval matrix.

Under the factory schedule, replace the engine oil and filter every 6,000 mi; spark plugs every 60,000 mi.

Every 6,000 miEngine Oil (drain & refill) · Engine Oil Filter (replace) · Steering Linkage (inspect) · Transmission Assembly (inspect fluid level)
Every 12,000 miSuspension Ball Joint (inspect)
Every 18,000 miBrake Linings (inspect)
Every 30,000 miEngine Air Filter Element (inspect)
Every 60,000 miAccessory Drive Belt (inspect) · PCV Valve (inspect) · Spark Plugs (replace)
At 120,000 miTransfer Case Assembly (drain & refill)

Owner how-tos

Condensed service procedures for routine maintenance. Procedures that require dealer diagnostic equipment are identified and summarized only.

Common procedures

Key fob — remote (RKE) programming programming new fob buttons Dealer tool OEM · verified
Tool requiredDRBIII scan tool (dealer / locksmith)
WhyTransmitter codes are written into the receiver in the passenger door module
Anti-theft (SKIS) — module initialization after immobilizer module replacement Dealer tool OEM · verified
When neededAfter Sentry Key Immobilizer Module (SKIM) replacement
Tool requiredDRBIII scan tool
Also requiredThe vehicle's four-digit PIN code

Reliability & federal safety record

Owner-reported issues, recalls, investigations and service bulletins on record with NHTSA — an unfiltered look at what owners actually experience.

The 2004 Jeep Wrangler sits near the tail end of the TJ generation (19972006), a period characterized by declining complaint volumes from a 1997 peak of 455 down to a low of 102 in 2003, followed by a sharp reversal. At 192 complaints, the target year nearly doubles its predecessor's count, signaling the start of an upward trend that explodes to 649 in 2005 and 730 in 2006. Recalls are modest at three, down from four the prior year and consistent with the generation's low-investigation, low-recall late period, suggesting regulatory scrutiny had not yet intensified. The top complaint areas—steering/suspension (33), power train (21), steering (19), and suspension (17)—point to chassis and drivetrain concerns, with 17 crash complaints and 7 fire complaints adding a safety dimension the data does not further explain. The 2004 occupies a transitional position: quieter than the problematic 2005–2006 books but noticeably more troubled than the 2002–2003 trough. For a buyer, this makes 2004 a borderline choice—better than the years immediately following but inferior to 2002 or 2003, which offer lower complaint volumes with similar recall profiles.

3
Open recalls
NHTSA campaigns
47
Service bulletins
Manufacturer communications
0
ODI investigations
Office of Defects Investigation
192
Owner complaints
17 involved a crash · 7 a fire
NHTSA crash-test rating federal NCAP · out of 5 stars
Rollover★★★★

Owner complaints filed with NHTSA, by component

All 192 complaints on record, top 8 components.

Steering,Suspension33
Power Train21
Steering19
Suspension17
Service Brakes, Hydraulic11
Structure8
Fuel System, Gasoline7
Visibility7

Source: NHTSA Office of Defects Investigation complaint database.

Recalls NHTSA · verified

Showing 2 of 3 campaigns on record for this vehicle.

06E022000Service Brakes, HydraulicReported 13/03/2006

CERTAIN AFTERMARKET BRAKE HYDRAULIC MASTER CYLINDERS SOLD AS REPLACEMENT BRAKE CYLINDERS FOR CERTAIN FORD, DAIMLERCHRYSLER, AND JEEP PASSENGER VEHICLES. THESE BRAKE CYLINDERS WERE SOLD UNDER THE BRAND NAMES OF NAPA… Remedy: AFFINIA (BRAKE PARTS, INC.) WILL REPLACE THE SUBJECT BRAKE HYDRAULIC MASTER CYLINDERS FREE OF CHARGE. THE RECALL BEGAN ON MARCH 20, 2006. OWNERS CAN CONTACT AFFINA GROUP CUSTOMER…

06E011000Fuel System, Gasoline:Delivery:Fuel PumpReported 01/02/2006

CERTAIN AFTERMARKET AIRTEX ELECTRIC FUEL PUMPS INSTALLED FOR USE AS REPLACEMENT EQUIPMENT FOR CERTAIN 1997-2004 JEEP WRANGLER; 1997-2001 JEEP CHEROKEE; 1997-2004 JEEP GRAND CHEROKEE; AND 2000-2003 DODGE DAKOTA VEHICLES… Remedy: AIRTEX WILL NOTIFY ITS CUSTOMERS AND WILL REPLACE THE AFFECTED FUEL PUMPS FREE OF CHARGE. THE RECALL BEGAN ON JANUARY 25, 2006. OWNERS MAY CONTACT AIRTEX CUSTOMER SERVICE…

Technical service bulletins NHTSA · verified

Showing 5 of 47 bulletins on record with NHTSA.

BulletinDateComponentSummary
1012322024-10-29Power TrainPlate - Planetary
S22080001362022-07-09Electrical SystemSecurity Module Lock Out After Entering the PIN to Unlock The Wireless Control Module…
S22080001362022-07-09Electrical SystemSecurity Module Lock Out After Entering the PIN to Unlock The Wireless Control Module…
90042752020-07-22Electrical SystemKEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC…
90042752020-07-22Electrical SystemKEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC…

Common OBD-II trouble codes

The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.

P0420
Catalyst system efficiency below threshold — Bank 1
P0300
Random / multiple cylinder misfire detected
P0171
System too lean — Bank 1
P0455
Evaporative emission system leak detected — large leak
P0128
Coolant thermostat below regulating temperature
P0442
Evaporative emission system leak detected — small leak

VIN tools

Decode factory build data for a specific vehicle by VIN.

VIN
Decode a VIN to confirm the transmission and build data for a specific Wrangler. OEM
Build data
Plant, GVWR class, engine and body data for any 17-character VIN.
Recalls
Check open recall campaigns against a specific vehicle by VIN.

Vehicles with shared specs

Find every vehicle that shares this one's battery, bulbs, oil capacity, platform or parts.

Reference guides

Cross-vehicle references for the kinds of data on this page.

Frequently asked

How much oil does the 2004 Wrangler 4.0L take?

6 qt w/ filter of 5W-30 API, per the factory manual.

Does the 2004 Wrangler have open recalls?

NHTSA lists 3 recall campaign(s) for this model year. Check your specific vehicle by VIN.

What gas mileage does the 4.0L get?

EPA figures are 14 city / 19 highway / 16 combined mpg.