IsuzuRodeo2002Overview/isuzu/rodeo/2002/base/

2002 Isuzu Rodeo

Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 2002 Rodeo.

Body SUV

The 2002 Isuzu Rodeo is an SUV that accumulated 101 owner complaints, with structural issues representing the top complaint area alongside two factory recalls. Within the model’s 1991-2008 lifespan, this positions the 2002 edition in a transitional middle ground—well below the 579-complaint peak of 1999 yet significantly higher than the single complaint recorded for the final 2008 vehicles. For researchers, this data indicates a model year that had distanced itself from the line’s most problematic era without achieving the reliability of its later successors.

Model year20032002200119951994199319921991

Quick specs

Fluid capacities, tune-up values and fuel economy at a glance.

Lug nut torque87 ft-lbsOEM · verified

Fitment & sizes

Replacement part sizes and factory part numbers — battery, bulbs, filters and belts.

From the factory this vehicle uses a BCI 24F · 600 CCA battery, OE oil filter 8944567412. Each part links to every other vehicle that shares it, so a part you already stock may fit more of your fleet than you'd expect.

Battery groupBCI 24F · 600 CCAOEM · verified
Tire sizeP245-70R16OEM · verified
Wheel / rim7-JJ inOEM · verified

OE service part numbers OEM · verified

Engine oil filter8944567412 alt 8192102840
Engine air filter2908429010
Fuel filter8251211130
Spark plug8971702680 alt 8971259690
Front wiper blades8972402562
Serpentine belt2906629000 alt 8971305610
Thermostat8973628940 alt 8971231620

Full specifications

Engine, drivetrain, dimensions and economy.

Dimensions & weight NHTSA vPIC

Overall length177.6 in
Overall width70.5 in
Overall height69.3 in
Wheelbase106.3 in
Curb weight4142 lb
Track (front / rear)59.8 / 59.8 in
Weight distribution (front / rear)54/46

Service quick specs OEM factory data

Capacities, torques and tune-up values from the factory service manual.

This engine 80W-90 in the differential, GM Part No. 12377967 brake fluid. Torque lug nuts to 87 ft-lbs. The firing order is 1-2-3-4-5-6. Note the cylinder-head bolts finish on a torque angle (torque-to-yield) — they stretch permanently and should be replaced, not reused, during any head service.

Lubricants & capacities

Brake FluidGM Part No. 12377967
Differential Gear Oil80W-90
Differential Gear Oil Capacity3.8 Pints
Engine CoolantETHYLENE GLYCOL
Transfer Case Fluid5W-30
Transfer Case Fluid Capacity1 Pint

Engine torques

Camshaft Bearing/Carrier Cap Bolts or Studs6 ft-lbs
Connecting Rod (Large End) Bearings40 ft-lbs
Crankshaft Pulley and/or Damper Bolts123 ft-lbs
Crankshaft Pulley and/or Damper Bolts123 ft-lbs
Engine Flywheel Bolts40 ft-lbs
Intake Manifold to Engine Bolts16 ft-lbs
Intake Manifold to Engine Bolts18 ft-lbs
Exhaust Manifold to Cylinder Head Bolts42 ft-lbs

Chassis torques

Leaf Spring to Axle (U-bolts)49.0 ft-lbs
Leaf Spring to Chassis Bracket113.0 ft-lbs
Leaf Spring to Rear Shackle22.0 ft-lbs
Leaf Spring Rear Shackle to Chassis Bracket73.0 ft-lbs
Lug Nuts87 ft-lbs
Transfer Case Fill PlugTOD: 29.0, Shift on the fly: 58 ft-lbs
Transfer Case Drain PlugTOD: 29.0, Shift on the fly: NS ft-lbs

Ignition

Cylinder Firing Order1-3-4-2
Cylinder Firing Order1-2-3-4-5-6
Ignition Coil Primary Resistance0.8-1.8 ohms
Ignition Coil Secondary Resistance9,000-12,000 ohms
Ignition Coil Primary Resistance0.4 approx. ohms
Spark Plug Gap0.040 in
Spark Plug Torque13.0 ft-lbs
Ignition Timing16, Not adjustable degrees

Battery & A/C

RefrigerantR134a
Refrigerant Capacity1.43 lbs
Oil TypeAIPDN Part No. 2-90188-301-0, or equivalent.
Oil Capacity5.00 oz
Optional BCI Group Number27F Canada
Optional BCI Cranking Performance625 cca
Standard BCI Group Number24F
Standard BCI Cranking Performance600 cca

Service checks

Pressure Test22 psi
Radiator Cap Pressure Relief14-18 psi
Thermostat Opening Temperature198 °F
Pressure Test22 psi
Radiator Cap Pressure Relief14-18 psi
Thermostat Opening Temperature166-183 °F
Pressure Test22 psi
Radiator Cap Pressure Relief13-17 psi

Brakes

Brake ApplicationWITH 11 inch.6 DRUM / WITH REAR DISC
Torque Caliper to Bracket32 ft-lbs / 33 ft-lbs
Torque to Knuckle76 ft-lbs / 115 ft-lbs
Brake ApplicationWITH 11 inch.6 DRUM / WITH REAR DISC
Torque Caliper to Bracket32 ft-lbs / 33 ft-lbs
Torque to Knuckle76 ft-lbs / 115 ft-lbs
Minimum Pad Thickness0.039 in
Minimum Shoe Thickness0.039 in

Multi-step torque procedures OEM · verified

Connecting Rod (Large End) Bearings — tightening sequence 1 stages
137 ft. lbs., Step 2: 4537 ft. lbs
Cylinder Head — tightening sequence 4 stages
118 ft. lbs.18 ft. lbs
290 degrees90 degrees
390 degrees90 degrees
490
Cylinder Head — tightening sequence 2 stages
122 ft. lbs.22 ft. lbs
247
Exhaust Manifold to Cylinder Head Bolts — tightening sequence 1 stages
111 ft. lbs., step 2: 14 ft. lbs., step 3: 1411 ft. lbs
Main Bearings — tightening sequence 1 stages
136 ft. lbs., Step 2: 4536 ft. lbs

Factory maintenance schedule OEM · verified

Normal service, condensed from the factory interval matrix.

Under the factory schedule, replace the spark plugs every 60,000 mi.

At 7,500 miDriveshaft Flange Yoke (torque)
Every 7,500 miBody Latches, Locks & Hinges (inspect) · Brake Hydraulic System (inspect fluid level) · CV Joint Boot (inspect) · Clutch Assembly (inspect) · Clutch Master Cylinder (inspect fluid level) · Driveshaft (inspect)
At 15,000 miDrive Axle Assembly (drain & refill) · Transfer Case Assembly (drain & refill) · Transmission Assembly (drain & refill)
Every 15,000 miBody Lock Cylinders (lubricate) · Brake Line (inspect) · Brake Pedal Assembly (inspect) · Brake System (inspect) · Clutch Pedal Assembly (inspect) · Clutch Pedal Bushing (lubricate)
Every 30,000 miAccessory Drive Belt (inspect) · Clutch Hydraulic Line (inspect) · Drive Axle Assembly (drain & refill) · Engine Air Filter Element (replace) · Transfer Case Assembly (drain & refill) · Transmission Assembly (drain & refill)
At 60,000 miDrive Axle Assembly (drain & refill) · Transfer Case Assembly (drain & refill) · Transmission Assembly (drain & refill)
Every 60,000 miAir Conditioning Condenser (inspect) · Fuel Line (inspect) · Fuel Tank (inspect) · Fuel Tank Filler Cap (inspect) · Radiator (inspect) · Spark Plug Wires (inspect)
Every 100,000 miEngine Valves (inspect valve lash) · Spark Plugs (replace) · Timing Belt (replace)

Reliability & federal safety record

Owner-reported issues, recalls, investigations and service bulletins on record with NHTSA — an unfiltered look at what owners actually experience.

The 2002 Isuzu Rodeo sits at a notable inflection point in this generation's federal record, as complaints dropped sharply to 101 from 442 in 2001, continuing a decline from the generation's peak trouble years of 1998–1999 (513 and 579 complaints, respectively). Recalls fell to 2, matching the lower end of the generation's range, though investigations held steady at 3—identical to 2001—indicating NHTSA scrutiny had not fully abated. The top complaint areas for 2002 were Structure (20), Power Train (16), Suspension (11), and Engine & Engine Cooling (11), with 8 crash-related complaints and 1 fire complaint recorded; the data does not specify root causes for these. The generation's arc shows a dramatic mid-life spike in complaints, recalls, and TSBs beginning in 1998, followed by a gradual tapering through 2002 and into 2003 (just 16 complaints), suggesting either engineering corrections or waning sales volume—or both. The 2002 model benefits from being past the worst of the generation's documented problems, but the persistent investigation count and the breadth of complaint categories mean it is not risk-free. **Takeaway:** The 2002 Rodeo is a reasonable used buy relative to the troubled 1998–2001 period, but verify recall completion and scrutinize the structure, powertrain, and suspension closely before purchasing.

2
Open recalls
NHTSA campaigns
51
Service bulletins
Manufacturer communications
3
ODI investigations
Office of Defects Investigation
101
Owner complaints
8 involved a crash · 1 a fire
NHTSA crash-test rating federal NCAP · out of 5 stars
Rollover★★★★★
Owner complaints by model year NHTSA · this generation & adjacent

Owner complaints filed with NHTSA, by component

All 101 complaints on record, top 8 components.

Structure20
Power Train16
Suspension11
Engine & Engine Cooling11
Service Brakes, Hydraulic9
Air Bags5
Visibility4
Fuel System, Gasoline2

Source: NHTSA Office of Defects Investigation complaint database.

Recalls NHTSA · verified

Showing 2 of 2 campaigns on record for this vehicle.

10V436000Suspension:RearReported 22/09/2010

ISUZU IS RECALLING CERTAIN MODEL YEAR 1998-2002 ISUZU RODEO AND MODEL YEAR 2002 ISUZU AXIOM VEHICLES, AND HONDA IS RECALLING CERTAIN 1998-2002 HONDA PASSPORT VEHICLES, THAT WERE ORIGINALLY SOLD, OR ARE CURRENTLY… Remedy: DEALERS WILL INSPECT THE REAR SUSPENSION LOWER LINK BRACKET AREA. FOR VEHICLES IN WHICH LITTLE OR NO CORROSION IS FOUND, THE AREA WILL BE TREATED WITH AN ANTI-CORROSIVE COMPOUND…

05V466000Fuel System, Gasoline:Delivery:Fuel PumpReported 07/10/2005

CERTAIN SPORT UTILITY VEHICLES THAT HAVE BEEN EXPOSED TO FUEL CONTAMINATED WITH SILICON MAY DEVELOP SMALL PIN HOLES IN THE FUEL PUMP FEED PORT. SILICON HAS BEEN IDENTIFIED IN THE FUEL SYSTEMS OF AFFECTED VEHICLES AND IN… Remedy: FOR VEHICLES REGISTERED IN THE STATES IDENTIFIED ABOVE, DEALERS WILL PROVIDE A NEW COVER OVER THE EXISTING FEED PORT ON THE FUEL PUMP OR, IF THE EXISTING FEED PORT HAS ALREADY…

Technical service bulletins NHTSA · verified

Showing 5 of 51 bulletins on record with NHTSA.

BulletinDateComponentSummary
IB13-R-001G2023-05-08Unknown Or OtherThis bulletin outlines the procedures for using the Alpine Exchange Program (the…
WB13-X-001B2022-08-30EquipmentIsuzu Commercial Truck of America, Inc. (ICTA) is providing the following procedural…
WB13-X-001A2022-08-02EquipmentIsuzu Commercial Truck of America, Inc. (ICTA) is providing the following procedural…
IB09-X-002B2022-07-20EquipmentThe following is a list of the Isuzu-recommended Threebond product part numbers…
IB09-X-004C2022-07-20Engine And Engine CoolingThe Isuzu Commercial Truck of America (ICTA) Service Technical Assistance Center (TAC)…

Common OBD-II trouble codes

The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.

P0420
Catalyst system efficiency below threshold — Bank 1
P0300
Random / multiple cylinder misfire detected
P0171
System too lean — Bank 1
P0455
Evaporative emission system leak detected — large leak
P0128
Coolant thermostat below regulating temperature
P0442
Evaporative emission system leak detected — small leak

VIN tools

Decode factory build data for a specific vehicle by VIN.

VIN
Decode a VIN to confirm the transmission and build data for a specific Rodeo. OEM
Build data
Plant, GVWR class, engine and body data for any 17-character VIN.
Recalls
Check open recall campaigns against a specific vehicle by VIN.

Vehicles with shared specs

Find every vehicle that shares this one's battery, bulbs, oil capacity, platform or parts.

Reference guides

Cross-vehicle references for the kinds of data on this page.

Frequently asked

Does the 2002 Rodeo have open recalls?

NHTSA lists 2 recall campaign(s) for this model year. Check your specific vehicle by VIN.