GMC TruckP-Series MD Bus Chassis1996Overview/gmc-truck/p-series-md-bus-chassis/1996/base/

1996 GMC Truck P-Series MD Bus Chassis

Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 1996 P-Series MD Bus Chassis.

The 1996 GMC Truck P-Series MD Bus Chassis takes 5.5 qt of 5W-30 engine oil.

Model year1996199419931991

Quick specs

Fluid capacities, tune-up values and fuel economy at a glance.

Engine oil capacity5.5 qtOEM · verified
Engine oil type5W-30 APIOEM · verified

Fitment & sizes

Replacement part sizes and factory part numbers — battery, bulbs, filters and belts.

From the factory this vehicle uses a BCI 78 · 600 CCA battery. Each part links to every other vehicle that shares it, so a part you already stock may fit more of your fleet than you'd expect.

Battery groupBCI 78 · 600 CCAOEM · verified

Service quick specs OEM factory data

Capacities, torques and tune-up values from the factory service manual.

This engine holds 5.5 qt of 5W-30 API engine oil, 80W-90 · GL-5 in the differential, DOT 3 brake fluid. Torque the oil drain plug to 18.0 ft-lbs. The firing order is 1-8-4-3-6-5-7-2. Note the cylinder-head bolts finish on a torque angle (torque-to-yield) — they stretch permanently and should be replaced, not reused, during any head service.

Lubricants & capacities

Brake FluidDOT 3
Differential Gear Oil80W-90 · GL-5
Differential Gear Oil Capacity8.5 qt
Engine CoolantDEX-COOL OR EQUIVALENT
Engine Oil5W-30 · API
Engine Oil Capacity5.5 qt
Engine Oil15W-40 · API
Engine Oil Capacity7 qt

Engine torques

Crankshaft Pulley and/or Damper Bolts74 ft-lbs
Crankshaft Pulley and/or Damper Bolts110 ft-lbs
Exhaust Manifold to Cylinder Head Bolts40 ft-lbs
Engine Oil Pan Drain Plug18.0 ft-lbs
Engine Oil Pan Drain Plug18.0 ft-lbs
Engine Oil Pan Drain Plug18.0 ft-lbs
Engine Oil Pan Drain Plug62.0 ft-lbs
Engine Oil Pan Drain Plug18.0 ft-lbs

Ignition

Cylinder Firing Order1-6-5-4-3-2
Cylinder Firing Order1-8-4-3-6-5-7-2
Spark Plug ManufacturerAC Delco
Spark Plug Gap0.060 in
Spark Plug Torque11-14 ft-lbs
Spark Plug ManufacturerAC Delco
Spark Plug Gap0.060 in
Spark Plug Torque11.0 ft-lbs

Battery & A/C

Standard BCI Group Number78
Standard BCI Cranking Performance600 cca
Standard BCI Group Number78 DIESEL
Standard BCI Cranking Performance600 DIESEL cca
Standard BCI Group Number75
Standard BCI Cranking Performance525 cca
Optional BCI Group Number78
Optional BCI Cranking Performance600 cca

Service checks

Pressure Test20 psi
Radiator Cap Pressure Relief15 psi
Thermostat Opening Temperature188-206 °F
Fuel Pump Pressure Minimum66.0 psi
Key ON Engine OFF (KOEO)60-66
RPM50-63 @ Idle rpm
Fuel Pump Pressure Minimum66.0 psi
Key ON Engine OFF (KOEO)60-66

Multi-step torque procedures OEM · verified

Cylinder Head — tightening sequence 4 stages
1all bolts22 ft. lbs
2long bolts75 degrees
3medium bolts65 degrees
455
Cylinder Head — tightening sequence 3 stages
124 ft. lbs.24 ft. lbs
245 ft. lbs.45 ft. lbs
365
Cylinder Head — tightening sequence 4 stages
120 ft. lbs.20 ft. lbs
255 ft. lbs.55 ft. lbs
355 ft. lbs.55 ft. lbs
490
Cylinder Head — tightening sequence 3 stages
130 ft. lbs.30 ft. lbs
260 ft. lbs.60 ft. lbs
380
Cylinder Head — tightening sequence 4 stages

Prep Do not reuse old bolts. Use new bolts coated with clean engine oil.

1All bolts22 ft. lbs
2Short bolts55 degrees
3Medium bolts65 degrees
4Long bolts75 degrees
Intake Manifold to Engine Bolts — tightening sequence 1 stages
122 ft. lbs., step 2: 3022 ft. lbs

Common OBD-II trouble codes

The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.

P0420
Catalyst system efficiency below threshold — Bank 1
P0300
Random / multiple cylinder misfire detected
P0171
System too lean — Bank 1
P0455
Evaporative emission system leak detected — large leak
P0128
Coolant thermostat below regulating temperature
P0442
Evaporative emission system leak detected — small leak

VIN tools

Decode factory build data for a specific vehicle by VIN.

VIN
Decode a VIN to confirm the transmission and build data for a specific P-Series MD Bus Chassis. OEM
Build data
Plant, GVWR class, engine and body data for any 17-character VIN.
Recalls
Check open recall campaigns against a specific vehicle by VIN.

Vehicles with shared specs

Find every vehicle that shares this one's battery, bulbs, oil capacity, platform or parts.

Reference guides

Cross-vehicle references for the kinds of data on this page.

Frequently asked

How much oil does the 1996 P-Series MD Bus Chassis take?

5.5 qt of 5W-30 API, per the factory manual.