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1999 Ford Windstar

Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 1999 Windstar.

Body VAN

The 1999 Ford Windstar is a full‑size van built on the second‑generation platform that relies on a 5.0‑quart capacity for 5W‑20 API oil, a specification that underscores its service‑interval expectations. Across its production span from 1990 to 2005 the model amassed 1,588 owner complaints, with structural issues emerging as the most frequent problem and a total of 13 recalls recorded for the line. Compared with the peak of 3,777 complaints in 1995 and the near‑zero figure in 2005, the 1999 year sits in the mid‑range of the model’s reliability trajectory, indicating a moderate level of concern that researchers should weigh against its overall durability record.

Model year2003 2002 2001 2000 1999 1998 1997 1996 1995

Quick specs

Fluid capacities, tune-up values and fuel economy at a glance.

Engine oil capacity5.0 qtOEM · verified

Engine oil type5W-20 APIOEM · verified

Lug nut torque100 ft-lbsOEM · verified

Fitment & sizes

Replacement part sizes and factory part numbers — battery, bulbs, filters and belts.

From the factory this vehicle uses a BCI 65 · 650 CCA battery. Each part links to every other vehicle that shares it, so a part you already stock may fit more of your fleet than you'd expect.

Battery groupBCI 65 · 650 CCAOEM · verified

Tire sizeP205-70R15OEM · verified

Wheel / rim6-JJ inOEM · verified

Full specifications

Engine, drivetrain, dimensions and economy.

Dimensions & weight NHTSA vPIC

Overall length	201.2 in
Overall width	75.6 in
Overall height	65.7 in
Wheelbase	120.9 in
Curb weight	3732 lb
Track (front / rear)	64.2 / 63 in
Weight distribution (front / rear)	59/41

Service quick specs OEM factory data

Capacities, torques and tune-up values from the factory service manual.

This engine holds 5.0 qt of 5W-20 API engine oil, DOT 3 brake fluid. Torque lug nuts to 100 ft-lbs. The firing order is 1-4-2-5-3-6. Note the cylinder-head bolts finish on a torque angle (torque-to-yield) — they stretch permanently and should be replaced, not reused, during any head service.

Lubricants & capacities

Brake Fluid	DOT 3
Engine Oil	5W-20 · API
Engine Oil Capacity	5.0 qt
Engine Oil	5W-20 · API
Engine Oil Capacity	5.0 qt
Power Steering Fluid	ATF

Engine torques

Camshaft Bearing/Carrier Cap Bolts or Studs	7.4 ft-lbs
Connecting Rod (Large End) Bearings	23-28 ft-lbs
Engine Flywheel Bolts	55-65 ft-lbs
Engine Flywheel Bolts	59 ft-lbs
Exhaust Manifold to Cylinder Head Bolts	18 ft-lbs
Intake Manifold to Engine Bolts	Upper: 14-
Exhaust Manifold to Cylinder Head Bolts	15-22 ft-lbs
Intake Manifold to Engine Bolts	Upper: 7.4 ft-lbs

Chassis torques

Lug Nuts	100 ft-lbs
Front Wheel Hub	170-202 ft-lbs
Rear Wheel Hub	221 ft-lbs

Ignition

Cylinder Firing Order	1-4-2-5-3-6
Curb Idle Speed (No Load)	740 rpm
Curb Idle Speed Variance (No Load)	60 rpm
Curb Idle Speed (No Load)	715 rpm
Curb Idle Speed Variance (No Load)	15 rpm
Spark Plug Manufacturer	Motorcraft
Spark Plug Gap	0.042-0.046 in
Spark Plug Torque	7.0-15.0 ft-lbs

Battery & A/C

Refrigerant	R134a
Refrigerant Capacity	Front A/C only, 2.75; front and rear A/C, 3.50. lbs
Oil Group	PAG
Oil Type	68
Oil Capacity	Front A/C only, 10.00; front and rear A/C, 14.00. oz
Optional BCI Group Number	65
Optional BCI Cranking Performance	750 cca
Standard BCI Group Number	65

Service checks

Pressure Test	14-18 psi
Radiator Cap Pressure Relief	14-18 psi
Thermostat Opening Temperature	183-190 °F
Key ON Engine OFF (KOEO)	30.0-45.0
Key ON Engine OFF (KOEO)	30.0-45.0
Injector Primary Resistance	11-18 DOHC ohms
Engine Oil Pressure	40-60 psi
Engine Oil Pressure RPM	2500 rpm

Brakes

Torque Caliper to Bracket	26 ft-lbs
Torque to Knuckle	85 ft-lbs
Minimum Pad Thickness	Front: 0.040; Rear: 0.030 in
Minimum Shoe Thickness	0.030
Rotor Max Parallel Variation	0.0004 in
Rotor Runout Limit	0.002 in
Rotor Minimum Machining	1 in
Rotor Discard at or Under	0.97 in

Multi-step torque procedures OEM · verified

Cylinder Head — tightening sequence 4 stages

1	59 ft. lbs.	59 ft. lbs
2	mum of one full turn
3	33-41 ft. lbs.	33–41 ft. lbs
4	63-73

Cylinder Head — tightening sequence 3 stages

1	14 ft. lbs.	14 ft. lbs
2	29 ft. lbs.	29 ft. lbs
3	36 ft. lbs.; Perform following 3 steps on each bolt; before moving to next bolt in sequence	36 ft. lbs
1	loosen 2-3 turns
2	if long bolt	30–37 ft. lbs
3	turn 175-185 degrees; Proceed to next bolt in sequence	175–185 degrees

Main Bearings — tightening sequence 1 stages

37 ft. lbs., Step 2: 115-120

37 ft. lbs

Factory maintenance schedule OEM · verified

Normal service, condensed from the factory interval matrix.

Under the factory schedule, replace the engine oil and filter every 5,000 mi; spark plugs every 100,000 mi; coolant every 30,000 mi. The big-interval services (every 30,000 mi for coolant, and the transmission fluid) are the ones owners most often skip — on a lower-mileage example, assume the original fluids are still in it and check them first.

Every 5,000 mi	Engine Oil (drain & refill) · Engine Oil Filter (replace) · Tire & Wheel Assembly (rotate)
Every 15,000 mi	Brake Line (inspect) · Brake Linings (inspect) · Brake System (inspect) · Cabin Air Filter (replace) · Engine Coolant System Hoses (inspect) · Parking Brake System (inspect)
Every 30,000 mi	Engine Air Filter Element (replace) · Engine Coolant System (drain, flush & refill) · Exhaust System (Complete) (inspect) · Exhaust System Heat Shield (inspect) · Fuel Filter (replace) · Transmission Assembly (drain & refill)
At 45,000 mi	Engine Coolant System (drain, flush & refill)
Every 100,000 mi	Accessory Drive Belt (inspect) · PCV Valve (replace) · Spark Plugs (replace)

Reliability & federal safety record

Owner-reported issues, recalls, investigations and service bulletins on record with NHTSA — an unfiltered look at what owners actually experience.

The 1999 Ford Windstar sits in a generation that saw a dramatic escalation in complaints and recalls after its 1995 launch, peaking in 1998 with 2,440 complaints, 20 recalls, and 512 TSBs. The 1999 model year shows a partial retreat from that peak, with 1,588 complaints, 13 recalls, and 346 TSBs, but these figures remain far above the 1997 low of 220 complaints and 6 recalls, indicating persistent problems. Top complaint areas for 1999 are structure (208) and power train (199), and the year records 53 crash and 69 fire complaints, though the data does not specify root causes. While 1999 represents an improvement over the worst year, it still falls within a troubled arc of the Windstar’s history, and the high fire and crash complaint counts suggest significant risk. This is not a good year to buy; later models like 2002–2003 show lower TSBs and recalls, making them more prudent choices.

Open recalls

NHTSA campaigns

346

Service bulletins

Manufacturer communications

ODI investigations

Office of Defects Investigation

1,588

Owner complaints

53 involved a crash · 69 a fire

NHTSA crash-test rating federal NCAP · out of 5 stars

Rollover★★★★★

Owner complaints by model year NHTSA · this generation & adjacent

’90 ’91 ’92 ’93 ’94 ’95 ’96 ’97 ’98’99’00 ’01 ’02 ’03 ’04 ’05

Owner complaints filed with NHTSA, by component

All 1,588 complaints on record, top 8 components.

Structure208

Power Train199

Suspension143

Electrical System127

Steering120

Engine & Engine Cooling86

Service Brakes, Hydraulic70

Service Brakes54

Source: NHTSA Office of Defects Investigation complaint database.

Recalls NHTSA · verified

Showing 2 of 13 campaigns on record for this vehicle.

15V608000Suspension:Rear:Axle:Non-Powered Axle AssemblyReported 29/09/2015

Ford Motor Company (Ford) is recalling certain model year 1998-2003 Windstar vehicles manufactured September 2, 1997, to July 3, 2003. The affected vehicles were previously remedied to safeguard against the rear axle… Remedy: Ford will notify owners, and dealers will inspect the brackets to verify their proper installation. If a bracket is found to have been misinstalled, the rear axle will be…

12V193000Power Train:Axle AssemblyReported 03/05/2012

FORD IS RECALLING CERTAIN MODEL YEAR 1998-2003 WINDSTAR VEHICLES MANUFACTURED FROM SEPTEMBER 1, 1997, THROUGH JULY 3, 2003, AND CURRENTLY REGISTERED OR ORIGINALLY SOLD IN VIRGINIA. OVER TIME, CORROSION CAN WEAKEN THE… Remedy: FORD WILL NOTIFY OWNERS, AND DEALERS WILL INSPECT AND INSTALL REAR AXLE REINFORCEMENT BRACKETS, OR REPLACE THE AXLES, AS NECESSARY. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE…

Technical service bulletins NHTSA · verified

Showing 5 of 346 bulletins on record with NHTSA.

Bulletin	Date	Component	Summary
16-0065	2020-04-20	Structure	For 1999-2003 Windstar vehicles Safety Recall 11S16 has been issued for vehicles that are…
TSB160070	2016-04-21	Suspension	Safety recall 10S13 - Rear axle corrosion - requests for recall service action
16-0070	2016-04-21	Suspension	For 1998-2003 Windstar vehicles Safety Recall 10S13 has been issued for vehicles that are…
TSB160065	2016-04-20	Structure	Safety recall 11s16 - LCA rear attaching flanges or rear subframe body mount corrosion…
CSP-15-N-02	2015-09-29	Suspension	SUMMARY TO BE PROVIDED ON A FUTURE DATE.

Common OBD-II trouble codes

The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.

P0420

Catalyst system efficiency below threshold — Bank 1

P0300

Random / multiple cylinder misfire detected

P0171

System too lean — Bank 1

P0455

Evaporative emission system leak detected — large leak

P0128

Coolant thermostat below regulating temperature

P0442

Evaporative emission system leak detected — small leak

VIN tools

Decode factory build data for a specific vehicle by VIN.

VIN

Decode a VIN to confirm the transmission and build data for a specific Windstar. OEM

Build data

Plant, GVWR class, engine and body data for any 17-character VIN.

Recalls

Check open recall campaigns against a specific vehicle by VIN.

Vehicles with shared specs

Find every vehicle that shares this one's battery, bulbs, oil capacity, platform or parts.

Group 65 battery Vehicles taking 5.0 qt

Reference guides

Cross-vehicle references for the kinds of data on this page.

Vehicle recalls & TSBs OBD-II trouble codes Torque specifications Maintenance schedules Fluid capacities & specs

Frequently asked

How much oil does the 1999 Windstar take?

5.0 qt of 5W-20 API, per the factory manual.

Does the 1999 Windstar have open recalls?

NHTSA lists 13 recall campaign(s) for this model year. Check your specific vehicle by VIN.