FordTaurus2002Overview/ford/taurus/2002/base/

2002 Ford Taurus

Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 2002 Taurus.

Body PASSENGER CARTransmission Automatic 4-spd

The 2002 Ford Taurus is a passenger car pairing a 4-speed automatic transmission with an engine specified to take 5.5 quarts of 5W-20 API oil, delivering EPA fuel economy of 18 city, 25 highway, and 21 combined mpg. With 1,471 owner complaints logged—suspension issues being the most frequently cited area—and four recalls on record, this model year sits well below the 1993 peak of 1,822 complaints yet far above the 2019 low of just 11, placing it in the middle-to-upper tier of the Taurus's 1990–2019 complaint history. That positioning means a used 2002 example warrants a particularly careful suspension inspection, as it carries a meaningfully higher complaint burden than the later, more reliable years in the model's lifespan.

Model year201920182017201620152014201320122002

Quick specs

Fluid capacities, tune-up values and fuel economy at a glance.

Engine oil capacity5.5 qtOEM · verified
Engine oil type5W-20 APIOEM · verified
Lug nut torque85-105 ft-lbsOEM · verified
EPA fuel economy18/25/21 mpgEPA · verified

Fitment & sizes

Replacement part sizes and factory part numbers — battery, bulbs, filters and belts.

From the factory this vehicle uses a BCI 36R OHV · 540 OHV CCA battery. Each part links to every other vehicle that shares it, so a part you already stock may fit more of your fleet than you'd expect.

Battery groupBCI 36R OHV · 540 OHV CCAOEM · verified
Tire sizeP215-60R16OEM · verified
Wheel / rim6-JJ inOEM · verified

Full specifications

Engine, drivetrain, dimensions and economy.

Engine & drivetrain NHTSA vPIC

TransmissionAutomatic 4-spd

Dimensions & weight NHTSA vPIC

Overall length197.6 in
Overall width72.8 in
Overall height56.3 in
Wheelbase108.7 in
Curb weight3534 lb
Track (front / rear)61.8 / 62.2 in
Weight distribution (front / rear)64/36

Ratings & economy EPA / vPIC

EPA city / highway / combined18 / 25 / 21 mpg
DrivetrainFront-Wheel Drive
Passenger volume105 cu ft
Cargo volume17 cu ft
Recommended fuelRegular Gasoline

Performance & power Independent road tests

0–60 mph, quarter-mile, horsepower and torque from independent road tests.

Independent road tests for the Taurus of this era, listed by trim and engine — this page spans more than one engine, so no single horsepower figure is shown.

8.9 sec0–60 mph (tested)quickest 8.90 sec — 2002 SEL Sedan
YearTrim / engine0–60¼ mileHPDrivetrain
2002SEL Sedan 3.0L V68.90 sec16.80 sec155 hpFWD
2000SE Sedan 3.0L V68.10 sec16.10 sec145 hpFWD
2000SE Sedan 3.0L V68.30 sec16.30 sec145 hpFWD
1997SHO Sedan 3.4L V87.50 sec15.70 sec235 hpFWD
1997LX Sedan 3.0L V68.20 sec16.20 sec145 hpFWD
1996SHO Sedan 3.4L V88.00 sec16.20 sec235 hpFWD
1996LX Sedan 3.0L V68.70 sec16.50 sec145 hpFWD
1996LX Wagon 3.0L V68.90 sec16.70 sec145 hpFWD

Service quick specs OEM factory data

Capacities, torques and tune-up values from the factory service manual.

This engine holds 5.5 qt of 5W-20 API engine oil, DOT 3 brake fluid. Torque lug nuts to 85-105 ft-lbs, the oil drain plug to 10.0 ft-lbs. The firing order is 1-4-2-5-3-6. Note the cylinder-head bolts finish on a torque angle (torque-to-yield) — they stretch permanently and should be replaced, not reused, during any head service.

Lubricants & capacities

Brake FluidDOT 3
Engine CoolantETHYLENE GLYCOL
Engine CoolantUSE FORD PREMIUM GOLD COOLANT
Engine Oil5W-20 · API
Engine Oil Capacity5.5 qt
Power Steering FluidATF

Engine torques

Intake Manifold to Engine BoltsLower: 21 ft-lbs; Upper: 7.4 ft-lbs
Intake Manifold to Engine Bolts7.4 ft-lbs
Exhaust Manifold to Cylinder Head Bolts13-16 ft-lbs
Engine Oil Pan Drain Plug9.0 ft-lbs
Engine Oil Pan Drain Plug19.0 ft-lbs
Engine Oil Pan Drain Plug10.0 ft-lbs

Chassis torques

Lug Nuts85-105 ft-lbs
Front Wheel Hub184 ft-lbs
Rear Wheel Hub221 ft-lbs

Ignition

Cylinder Firing Order1-4-2-5-3-6
Spark Plug ManufacturerMotorcraft
Spark Plug Gap0.042-0.046 in
Spark Plug Torque7.0-15.0 ft-lbs
Ignition Timing10 degrees
Ignition Timing Acceptable Variance2 degrees
Ignition Timing Reference RPMIdle rpm

Battery & A/C

RefrigerantR134a
Refrigerant Capacity2.12 lbs
Oil GroupPAG
Oil Type46
Oil Capacity6.60 oz
Optional BCI Group Number36R OHV, Optional
Optional BCI Cranking Performance600 OHV, Optional cca
Standard BCI Group Number36R OHV

Service checks

Pressure Test13-18 psi
Radiator Cap Pressure Relief13-18 psi
Thermostat Opening Temperature175-182 °F
Regulated Fuel System Pressure (With Vacuum)37.0-55.0 psi
Injector Primary Resistance11-18 na ohms

Brakes

Brake ApplicationWITH REAR DISC / WITH STANDARD
Torque Caliper to Bracket24 ft-lbs / 85 ft-lbs
Torque to Knuckle76 ft-lbs / 85-105 ft-lbs
Minimum Pad ThicknessFront: 0.040; Rear: 0.118 in
Minimum Shoe Thickness0.030
Brake ApplicationWITH REAR DISC / WITH STANDARD
Rotor Max Parallel Variation0.0004 in
Rotor Runout Limit0.002 in

Multi-step torque procedures OEM · verified

Cylinder Head — tightening sequence 6 stages
130 ft. lbs.30 ft. lbs
2Turn 90 degrees.90 degrees
3Loosen 1 turn.
430 ft. lbs.30 ft. lbs
590 degrees.90 degrees
690 degrees.90 degrees
Cylinder Head — tightening sequence 4 stages
159 ft. lbs.59 ft. lbs
2mum of one full turn
333-41 ft. lbs.33–41 ft. lbs
463-73
Cylinder Head — tightening sequence 5 stages
137 ft. lbs.37 ft. lbs
2Loosen bolts 1 turn.
322 ft. lbs.22 ft. lbs
490 degrees.90 degrees
590 degrees.90 degrees
Exhaust Manifold to Cylinder Head Bolts — tightening sequence 1 stages
18 ft. lbs., step 2: 178 ft. lbs

Factory maintenance schedule OEM · verified

Normal service, condensed from the factory interval matrix.

Under the factory schedule, replace the engine oil and filter every 5,000 mi; spark plugs every 100,000 mi; coolant every 30,000 mi. The big-interval services (every 30,000 mi for coolant, and the transmission fluid) are the ones owners most often skip — on a lower-mileage example, assume the original fluids are still in it and check them first.

Every 5,000 miEngine Oil (drain & refill) · Engine Oil Filter (replace) · Tire & Wheel Assembly (rotate)
Every 15,000 miBrake Drum Assembly (inspect) · Brake Line (inspect) · Brake Linings (inspect) · Brake Rotor (inspect) · Brake System (inspect) · CV Joint Boot (inspect)
Every 30,000 miEngine Air Filter Element (replace) · Engine Coolant System (drain, flush & refill) · Exhaust System (Complete) (inspect) · Exhaust System Heat Shield (inspect) · Fuel Filter (replace) · Transmission Assembly (drain & refill)
At 45,000 miEngine Coolant System (drain, flush & refill)
Every 100,000 miPCV Valve (replace) · Spark Plugs (replace)
At 150,000 miAccessory Drive Belt (inspect) · Transmission Filter (replace)

Reliability & federal safety record

Owner-reported issues, recalls, investigations and service bulletins on record with NHTSA — an unfiltered look at what owners actually experience.

The 2002 Ford Taurus sits at a peak in its generation's complaint arc, recording 1,471 federal complaints—a sharp increase from 1,049 in 2001 and 954 in 1999, before dropping to 1,223 in 2003. This target year is heavily skewed by 903 suspension complaints, which dwarf other problem areas like visibility (70) and vehicle speed control (56), though the data does not specify the root cause of these failures. Despite the soaring complaint volume, recalls dropped to just 4 in 2002 from 10 the prior year, while the model also logged 77 crash and 15 fire complaints. Falling on the highest point of this generation's complaint curve makes the 2002 model a statistically riskier used purchase than the neighboring 2001 or 2003 model years. Unless you can verify that a specific example has already had its suspension defects properly addressed, the 2002 Taurus is not a recommended year to buy.

4
Open recalls
NHTSA campaigns
122
Service bulletins
Manufacturer communications
4
ODI investigations
Office of Defects Investigation
1,471
Owner complaints
77 involved a crash · 15 a fire
NHTSA crash-test rating federal NCAP · out of 5 stars
Rollover★★★★★

Owner complaints filed with NHTSA, by component

All 1,471 complaints on record, top 8 components.

Suspension903
Visibility70
Vehicle Speed Control56
Power Train37
Air Bags37
Engine & Engine Cooling35
Structure33
Electrical System24

Source: NHTSA Office of Defects Investigation complaint database.

Recalls NHTSA · verified

Showing 2 of 4 campaigns on record for this vehicle.

16E026000Service Brakes, Hydraulic:Foundation Components:Disc:PadsReported 01/04/2016

Bosch Brake Components LLC (Bosch) is recalling certain aftermarket replacement front brake pads, models Bosch QuietCast BC598 and BP765, Bosch Blue BE598 and BE598H, Prostop PD598 and PD765M, Duralast Gold DG598… Remedy: Bosch will instruct the owners how to have the affected brake pads replaced, free of charge. The recall began on May 26, 2016. Owners may contact Bosch customer service at…

04V106000Exterior Lighting:Brake Lights:SwitchReported 02/03/2004

CERTAIN PASSENGER VEHICLES ARE BEING RECALLED TO CORRECT A PROBLEM WITH A MALFUNCTIONING STOP LAMP SWITCH AND/OR ASSOCIATED WIRING. THIS MALFUNCTIONING COULD RENDER THE STOP LAMPS INOPERABLE OR CAUSE THEM TO STAY ON ALL… Remedy: DEALERS WILL REMOVE THE STOP LAMP SWITCH AND ASSOCIATED WIRING ASSEMBLY AND INSTALL A NEWLY DESIGNED STOP LAMP SWITCH AND WIRE ASSEMBLY. OWNER NOTIFICATION IS EXPECTED TO BEGIN ON…

Technical service bulletins NHTSA · verified

Showing 5 of 122 bulletins on record with NHTSA.

BulletinDateComponentSummary
TSB 20-22332020-07-13StructureThis article supersedes TSB 19-2026 to update the vehicle model years affected. Some 2000…
TSB 19-20262019-02-07StructureSome 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels…
TSB 19-20262019-02-07StructureSome 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels…
CSP-13B042013-06-21Vehicle Speed ControlFORD: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. SPEED CONTROL CABLE IS SUSCEPTIBLE TO…
042082006-01-01Engine And Engine CoolingCAMSHAFT TICK NOISE - 3.0L 4V ENGINE ONLY. *TT

Common OBD-II trouble codes

The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.

P0420
Catalyst system efficiency below threshold — Bank 1
P0300
Random / multiple cylinder misfire detected
P0171
System too lean — Bank 1
P0455
Evaporative emission system leak detected — large leak
P0128
Coolant thermostat below regulating temperature
P0442
Evaporative emission system leak detected — small leak

VIN tools

Decode factory build data for a specific vehicle by VIN.

VIN
Decode a VIN to confirm the transmission and build data for a specific Taurus. OEM
Build data
Plant, GVWR class, engine and body data for any 17-character VIN.
Recalls
Check open recall campaigns against a specific vehicle by VIN.

Vehicles with shared specs

Find every vehicle that shares this one's battery, bulbs, oil capacity, platform or parts.

Reference guides

Cross-vehicle references for the kinds of data on this page.

Frequently asked

How much oil does the 2002 Taurus take?

5.5 qt of 5W-20 API MEETING FORD SPECIFICATION WSS-M2C945-A, per the factory manual.

Does the 2002 Taurus have open recalls?

NHTSA lists 4 recall campaign(s) for this model year. Check your specific vehicle by VIN.

What gas mileage does the Taurus get?

EPA figures are 18 city / 25 highway / 21 combined mpg.