FordFusion Hybrid2015Overview/ford/fusion-hybrid/2015/base/

2015 Ford Fusion Hybrid

Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 2015 Fusion Hybrid.

Body PASSENGER CARTransmission Automatic (variable gear ratios)

The 2015 Ford Fusion Hybrid is a passenger car built on the standard Fusion platform and powered by a hybrid system that holds 4.3 qt of oil with a 5W‑20 viscosity. It mates that powerplant to an automatic transmission with variable gear ratios and achieves EPA‑rated 43/39/41 mpg. In the context of its lineage, the 2015 model records 1,049 total owner complaints and 14 recalls, with the engine again emerging as the primary complaint area, a figure that sits below the 2,869 complaints logged in the 2011 peak but above the 791 recorded in 2010, indicating a stabilization of reliability after earlier volatility.

Model year20172016201520142013201220112010

Quick specs

Fluid capacities, tune-up values and fuel economy at a glance.

Engine oil capacity4.3 qtOEM · verified
Engine oil type5W-20OEM · verified
EPA fuel economy43/39/41 mpgEPA · verified

Fitment & sizes

Replacement part sizes and factory part numbers — battery, bulbs, filters and belts.

From the factory this vehicle uses a BCI 90 · 500 CCA battery. Each part links to every other vehicle that shares it, so a part you already stock may fit more of your fleet than you'd expect.

Battery groupBCI 90 · 500 CCAOEM · verified
Tire sizeP235/45R18OEM · verified

OE service part numbers OEM · verified

BatteryBAGM48H6760
Cabin air filterDG9Z19N619D

Full specifications

Engine, drivetrain, dimensions and economy.

Engine & drivetrain NHTSA vPIC

TransmissionAutomatic (variable gear ratios)

Dimensions & weight NHTSA vPIC

Overall length192.1 in
Overall width73.2 in
Overall height57.5 in
Wheelbase111.8 in
Curb weight3931 lb
Track (front / rear)63 / 63 in
Weight distribution (front / rear)59/41

Ratings & economy EPA / vPIC

EPA city / highway / combined43 / 39 / 41 mpg
DrivetrainFront-Wheel Drive
Passenger volume101 cu ft
Cargo volume16 cu ft
Recommended fuelRegular Gasoline

Service quick specs OEM factory data

Capacities, torques and tune-up values from the factory service manual.

This engine holds 4.3 qt of 5W-20 engine oil, SAE 80W in the differential, DOT 4 brake fluid. Torque the oil drain plug to 18.0 ft-lbs. The firing order is 1-2-3-4. Note the cylinder-head bolts finish on a torque angle (torque-to-yield) — they stretch permanently and should be replaced, not reused, during any head service.

Lubricants & capacities

Automatic Transmission Fluid Capacity7.4-9.0
Brake FluidDOT 4
Differential Gear OilSAE 80W
Engine Coolant Capacity11.1
Engine Coolant Capacity8.9
Engine Coolant Capacity7.2
Engine Oil5W-20
Engine Oil Capacity4.3 qt

Engine torques

Exhaust Manifold to Cylinder Head BoltsUniformly tighten fasteners. ft-lbs
Intake Manifold to Engine Bolts14.7
Exhaust Manifold to Cylinder Head Bolts1st step:
Intake Manifold to Engine Bolts13
Exhaust Manifold to Cylinder Head Bolts1st step:
Engine Oil Pan Drain Plug22.0 ft-lbs
Engine Oil Pan Drain Plug18.0 ft-lbs
Engine Oil Pan Drain Plug18.0 ft-lbs

Chassis torques

Driveshaft Flange to Transmission52.0 ft-lbs
Steering Track (Rod End) Bolts111.0 ft-lbs
Transfer Case Fill Plug14.75 ft-lbs
Front Wheel Hub148 ft-lbs
Front Wheel Hub Bearing Housing BoltsInstall a new nut.
Rear Wheel Hub148 ft-lbs
Rear Wheel Hub Bearing Housing BoltsInstall a new nut.
Front Wheel Hub148 ft-lbs

Ignition

Cylinder Firing Order1-3-4-2
Cylinder Firing Order1-2-3-4
Spark Plug ManufacturerMotorcraft
Spark Plug Gap.028 in
Spark Plug Torque9 ft-lbs
Spark Plug ManufacturerMotorcraft
Spark Plug Gap.035 in
Spark Plug Torque11 ft-lbs

Battery & A/C

RefrigerantR134a
Refrigerant Capacity20.0 lbs
Oil GroupPAG
Oil TypeYN-12-D
Oil Capacity4.9 oz
RefrigerantR134a
Refrigerant Capacity24.0 lbs
Oil GroupPAG

Service checks

Pressure Test18-20 psi
Thermostat Opening Temperature180-207 °F
Pressure Test14 psi
Thermostat Opening Temperature176-183 °F
Pressure Test14 psi
Thermostat Opening Temperature194-223 °F
Residual Pressure46-80 engine running psi
Regulated Fuel System Pressure (With Vacuum)46-80 engine running psi

Brakes

Brake Caliper Bolt to Carrier TorqueFront: 22; Rear: 21 /; Front: 22; Rear: 21
Brake Caliper Carrier to Hub Bolt TorqueFront: 111; Rear: 66 /; Front: 111; Rear: 66
ABS Sensor Torque7.0 / NS
Minimum Pad ThicknessFront: 0.059; Rear: 0.059 in
Vented Rotor Minimum Thickness for ReplacementFront: 1.043; Rear: .374
Maximum Rotor Runout.002

Multi-step torque procedures OEM · verified

Cylinder Head — tightening sequence 5 stages

Prep Do not reuse old bolts. Use new bolts coated with clean engine oil. Tighten all bolts to finger tight then continue on with the following procedure.

13.7 ft. lbs.3.7 ft. lbs
211.0 ft. lbs.11 ft. lbs
326.0 ft. lbs.26 ft. lbs
490 degrees90 degrees
590 degrees90 degrees
Cylinder Head — tightening sequence 5 stages

Prep Do not reuse old bolts. Use new bolts coated with clean engine oil. Tighten all bolts to finger tight then continue on with the following procedure.

15.17 ft. lbs.5.17 ft. lbs
211.0 ft. lbs.11 ft. lbs
333.0 ft. lbs.33 ft. lbs
490 degrees90 degrees
590 degrees90 degrees
Cylinder Head — tightening sequence 5 stages

Prep Do not reuse old bolts. Use new bolts coated with clean engine oil. Tighten all bolts to finger tight then continue on with the following procedure.

15.17 ft. lbs.5.17 ft. lbs
211.0 ft. lbs.11 ft. lbs
333.0 ft. lbs.33 ft. lbs
490 degrees90 degrees
590 degrees90 degrees
Cylinder Head — tightening sequence 5 stages

Prep Do not reuse old bolts. Use new bolts coated with clean engine oil. Tighten all bolts to finger tight then continue on with the following procedure.

15.17 ft. lbs.5.17 ft. lbs
211.0 ft. lbs.11 ft. lbs
333.0 ft. lbs.33 ft. lbs
490 degrees90 degrees
590 degrees90 degrees
Intake Manifold to Engine Bolts — tightening sequence 1 stages

Prep 1st step: bolts 1, 2, 7: 1.4 ft/lbs · 2nd step: bolts 3, 4, 5, 6: 1.4 ft/lbs · 3rd step: bolts 1, 2: 13 ft/lbs · 4th step: bolts 3, 4, 5, 6: 7.4 ft/lbs · 5th step: bolts 1, 2: 13.2 ft/lbs · 6th step: bolts 7: 13.2 ft/lbs

7tighten bolts 3, 4, 5, 6 to 7.4 ft/lbs. See diagram IQ

Factory maintenance schedule OEM · verified

Normal service, condensed from the factory interval matrix.

Under the factory schedule, replace the engine oil and filter every 10,000 mi; spark plugs every 100,000 mi; coolant every 50,000 mi. The big-interval services (every 50,000 mi for coolant, and the transmission fluid) are the ones owners most often skip — on a lower-mileage example, assume the original fluids are still in it and check them first.

Every 10,000 miDrive Axle Assembly (inspect) · Driveshaft (inspect) · Driveshaft U-Joint (inspect) · Engine Oil Pan (inspect) · Tire & Wheel Assembly (rotate)
Every 20,000 miAccessory Drive Belt (inspect) · Brake Drum Assembly (inspect) · Brake Line (inspect) · Brake Linings (inspect) · Brake Rotor (inspect) · CV Joint Boot (inspect)
Every 30,000 miEngine Air Filter Element (replace)
Every 50,000 miEngine Coolant System (drain, flush & refill) · Hybrid Inverter (drain, flush & refill coolant)
At 100,000 miAccessory Drive Belt (inspect) · Engine Coolant System (drain, flush & refill) · Hybrid Inverter (drain, flush & refill coolant)
Every 100,000 miSpark Plugs (replace)
At 150,000 miDrive Belt (replace) · Transmission Assembly (drain & refill)

Reliability & federal safety record

Owner-reported issues, recalls, investigations and service bulletins on record with NHTSA — an unfiltered look at what owners actually experience.

The 2015 Ford Fusion Hybrid sits in the middle of a four‑year trend that began with a high complaint count of 791 in 2010 and peaked at 2,869 in 2011, then fell to 2,557 in 2012 and 1,861 in 2013. 2015’s complaint volume is not provided in the data set, but the 2013 year shows a substantial increase in recalls (19) compared with earlier years, suggesting a broader recall trend that may have influenced later models. The top complaint areas for 2015 are Engine (174), Steering (134), Power Train (96), and Unknown Or Other (85), indicating that mechanical and handling issues are predominant, while crash complaints are relatively low at 38 and fire complaints are minimal at 6. Because the 2015 data shows no recall count, the root cause of the complaints remains unspecified; the data does not indicate any major safety defect beyond the listed categories. Overall, 2015 falls toward the lower end of the complaint arc, with fewer safety‑related issues than the peak years, suggesting it may be a reasonable purchase if a recent model with a clean maintenance history is found.

14
Open recalls
NHTSA campaigns
182
Service bulletins
Manufacturer communications
5
ODI investigations
Office of Defects Investigation
1,049
Owner complaints
38 involved a crash · 6 a fire
NHTSA crash-test rating federal NCAP · out of 5 stars
Overall★★★★★
Frontal★★★★★
Side★★★★
Rollover★★★★
Owner complaints by model year NHTSA · this generation & adjacent

Owner complaints filed with NHTSA, by component

All 1,049 complaints on record, top 8 components.

Engine174
Steering134
Power Train96
Unknown Or Other85
Service Brakes59
Electrical System43
Engine & Engine Cooling40
Service Brakes, Hydraulic33

Source: NHTSA Office of Defects Investigation complaint database.

Recalls NHTSA · verified

Showing 2 of 13 campaigns on record for this vehicle.

19V632000Steering:Electric Power Assist SystemReported 29/08/2019

Ford Motor Company (Ford) is recalling certain 2013-2016 Ford Fusion and Lincoln MKZ, 2015-2016 Ford Edge, and 2016 Lincoln MKX vehicles originally sold, or currently registered in Connecticut, Delaware, the District of… Remedy: Ford will notify owners, and dealers will replace the steering gear motor bolts and apply a wax sealer. If any of the steering gear motor attachment bolts are broken or missing, a…

18V471000Power Train:Automatic Transmission:Lever And Linkage:Floor ShiftReported 16/07/2018

Ford Motor Company (Ford) is recalling certain 2013-2014 Ford Escape, and 2013-2016 Ford Fusion vehicles, equipped with six-speed automatic transmissions. The bushing that attaches the transmission shifter cable to the… Remedy: Ford will notify owners, and dealers will replace the shifter cable bushing, free of charge. The recall began September 20, 2018. Owners may contact Ford customer service at…

Technical service bulletins NHTSA · verified

Showing 5 of 182 bulletins on record with NHTSA.

BulletinDateComponentSummary
26H022026-05-06Air BagsHarvest Program 26H02 Certain 2015 Model Year Mustang, Fusion, and Edge Vehicles Driver…
25E012026-05-01Power TrainCertain 2014-2016 Model Year Fusion Vehicles Equipped With 1.5L Engine - Powertrain…
25N172026-03-25Unknown Or OtherAdvance Notice – Customer Satisfaction Program 25N17 Certain 2015-2025 Model Year…
SSM 546012026-02-23Electrical SystemFord and Lincoln vehicles equipped with wired keyless entry keypad systems and accessory…
25B612026-02-17Power TrainCertain 2013-2014 Model Year Escape and 2013-2016 Fusion Vehicles Equipped with a 6F35…

Common OBD-II trouble codes

The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.

P0420
Catalyst system efficiency below threshold — Bank 1
P0300
Random / multiple cylinder misfire detected
P0171
System too lean — Bank 1
P0455
Evaporative emission system leak detected — large leak
P0128
Coolant thermostat below regulating temperature
P0442
Evaporative emission system leak detected — small leak

VIN tools

Decode factory build data for a specific vehicle by VIN.

VIN
Decode a VIN to confirm the transmission and build data for a specific Fusion Hybrid. OEM
Build data
Plant, GVWR class, engine and body data for any 17-character VIN.
Recalls
Check open recall campaigns against a specific vehicle by VIN.

Vehicles with shared specs

Find every vehicle that shares this one's battery, bulbs, oil capacity, platform or parts.

Reference guides

Cross-vehicle references for the kinds of data on this page.

Frequently asked

How much oil does the 2015 Fusion Hybrid take?

4.3 qt of 5W-20 meeting Ford specification WSS-M2C946-A or equivalent., per the factory manual.

Does the 2015 Fusion Hybrid have open recalls?

NHTSA lists 14 recall campaign(s) for this model year. Check your specific vehicle by VIN.

What gas mileage does the Fusion Hybrid get?

EPA figures are 43 city / 39 highway / 41 combined mpg.