FordF-1502004Overview/ford/f-150/2004/base/
150 platform

2004 Ford F-150

Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 2004 F.

Transmission Automatic 4-spd

The 2004 Ford F‑150 rides on the 150 platform with an automatic four‑speed transmission and a 6.0‑quart oil capacity spec’d for 5W‑20 API, delivering EPA estimates of 11 city, 15 highway and 13 combined mpg. Owner‑reported issues total just 14 complaints, with the electrical system the leading concern and no recalls issued for the model year. In the broader 1990‑2009 complaint record, that figure sits far below the 1997 peak of 2,991 complaints and only slightly above the 1990 low of 21, placing the 2004 edition among the more reliable iterations of the F‑150 lineage.

Model year2025202420232004

Quick specs

Fluid capacities, tune-up values and fuel economy at a glance.

Engine oil capacity6.0 qtOEM · verified
Engine oil type5W-20 APIOEM · verified
Lug nut torque150 ft-lbsOEM · verified
EPA fuel economy11/15/13 mpgEPA · verified

Fitment & sizes

Replacement part sizes and factory part numbers — battery, bulbs, filters and belts.

From the factory this vehicle uses a BCI 59 · 540 CCA battery. Each part links to every other vehicle that shares it, so a part you already stock may fit more of your fleet than you'd expect.

Battery groupBCI 59 · 540 CCAOEM · verified
Tire sizeP235-70R17OEM · verified

Full specifications

Engine, drivetrain, dimensions and economy.

Engine & drivetrain NHTSA vPIC

TransmissionAutomatic 4-spd

Dimensions & weight NHTSA vPIC

Overall length172.8 in
Overall width70.1 in
Overall height69.3 in
Wheelbase103.1 in
Curb weight3181 lb
Track (front / rear)60.6 / 59.8 in
Weight distribution (front / rear)59/41

Ratings & economy EPA / vPIC

EPA city / highway / combined11 / 15 / 13 mpg
DrivetrainRear-Wheel Drive
Recommended fuelNatural Gas

Performance & power Independent road tests

0–60 mph, quarter-mile, horsepower and torque from independent road tests.

Independent road tests for the F of this era, listed by trim and engine — this page spans more than one engine, so no single horsepower figure is shown.

8.9–9.9 sec0–60 mph (tested)quickest 8.90 sec — 2004 F-150 FX4 SuperCrew (5.6 ft. Bed)
YearTrim / engine0–60¼ mileHPDrivetrain
2004F-150 FX4 SuperCrew (5.6 ft. Bed) 5.4L V88.90 sec16.30 sec300 hp4x4
2004F-150 Lariat SuperCrew (5.6 ft. Bed) 5.4L V89.30 sec17.00 sec300 hp4x4
2004F-150 Lariat SuperCrew (5.6 ft. Bed) 5.4L V89.90 sec17.40 sec300 hp4x4
2003F-150 Harley-Davidson SuperCrew (5.4 ft. Bed) 5.4L Supercharger V85.96 sec14.39 sec340 hpRWD
2003F-150 Lariat SuperCab Styleside (6.6 ft. Bed) 5.4L V88.20 sec16.30 sec260 hpRWD
2002F-150 Lariat SuperCab (6.6 ft. Bed) 5.4L V89.30 sec16.70 sec260 hp4x4
2007F-150 FX4 SuperCab (5.6 ft. Bed) 5.4L V88.80 sec16.70 sec300 hp4x4
2000F-150 XLT SuperCab (6.6 ft. Bed) 5.4L V88.90 sec16.70 sec260 hp4x4

Service quick specs OEM factory data

Capacities, torques and tune-up values from the factory service manual.

This engine holds 6.0 qt of 5W-20 API engine oil. Torque lug nuts to 150 ft-lbs, the oil drain plug to 10.0 ft-lbs. The firing order is 1-3-7-2-6-5-4-8. Note the cylinder-head bolts finish on a torque angle (torque-to-yield) — they stretch permanently and should be replaced, not reused, during any head service.

Lubricants & capacities

Automatic Transmission FluidATF
Automatic Transmission Fluid Capacity13.9
Engine CoolantUSE FORD PREMIUM GOLD COOLANT
Engine Oil5W-20 · API
Engine Oil Capacity6.0 qt
Manual Transmission FluidATF
Manual Transmission Fluid Capacity7.4
Power Steering FluidATF

Engine torques

Camshaft Bearing/Carrier Cap Bolts or Studs7.4 ft-lbs
Engine Flywheel Bolts59 ft-lbs
Engine Flywheel Bolts59 ft-lbs
Exhaust Manifold to Cylinder Head Bolts18 ft-lbs
Exhaust Manifold to Cylinder Head Bolts18 ft-lbs
Engine Oil Pan Drain Plug19.0 ft-lbs
Engine Oil Pan Drain Plug10.0 ft-lbs
Oil Pump to Cylinder BLock Bolts/Studs7.4 ft-lbs

Chassis torques

Leaf Spring to Axle (U-bolts)Light Duty: 85.0, Heavy Duty: 184.0 ft-lbs
Leaf Spring to Chassis Bracket222.0 ft-lbs
Leaf Spring to Rear Shackle98.0 ft-lbs
Leaf Spring Rear Shackle to Chassis Bracket98.0 ft-lbs
Lug Nuts150 ft-lbs
Transfer Case Fill Plug11.0 ft-lbs
Transfer Case Drain Plug11.0 ft-lbs

Ignition

Cylinder Firing Order1-3-7-2-6-5-4-8
Spark Plug ManufacturerMotorcraft
Spark Plug Gap0.052-0.056 in
Spark Plug Torque11.0 ft-lbs
Spark Plug ManufacturerMotorcraft
Spark Plug Gap0.052-0.056 in
Spark Plug Torque11.0 ft-lbs
Ignition Timing10, Not adjustable degrees

Battery & A/C

RefrigerantR134a
Refrigerant CapacityExcept Heritage, 2.31; Heritage, 2.06. lbs
Oil GroupPAG
Oil Type46
Oil CapacityExcept Heritage, 8.00; Heritage, 9.00. oz
Standard BCI Group Number59
Standard BCI Cranking Performance540 cca
Optional BCI Group Number65 - CANADA OR OPTIONAL

Service checks

Key ON Engine OFF (KOEO)35-45
RPM28-45 @ Idle rpm
Key ON Engine OFF (KOEO)35-45
RPM28-45 @ Idle rpm
Injector Primary Resistance11-18 na ohms
Engine Oil Pressure40-125 psi
Engine Oil Pressure RPM2500 rpm
Intake Valve LashHydraulic in

Brakes

Brake ApplicationWITH REAR DISC
Torque Caliper to Bracket20 ft-lbs / 21-26 ft-lbs
OtherHeavy Duty / Light Duty
Torque to Knuckle136 ft-lbs
Minimum Pad ThicknessFront: 0.100; Rear: 0.030 in
Brake ApplicationWITH REAR DISC
Rotor Max Parallel Variation0.0005 in
Rotor Runout Limit0.002 in

Multi-step torque procedures OEM · verified

Connecting Rod (Large End) Bearings — tightening sequence 1 stages
118 ft. lbs., Step 2: 33 degrees, Step 3: 9018 ft. lbs
Connecting Rod (Large End) Bearings — tightening sequence 1 stages
132 ft. lbs., Step 2: 10532 ft. lbs
Crankshaft Pulley and/or Damper Bolts — tightening sequence 1 stages
166 ft. lbs., Step 2: loosen one turn, step 3: 37 ft. lbs., step 4: 9066 ft. lbs
Crankshaft Pulley and/or Damper Bolts — tightening sequence 1 stages
166 ft. lbs., step 2: Loosen one turn., step 3: 37 ft. lbs., step 4: 9066 ft. lbs
Cylinder Head — tightening sequence 3 stages
130 ft. lbs.30 ft. lbs
290 degrees90 degrees
390
Cylinder Head — tightening sequence 3 stages
130 ft. lbs.30 ft. lbs
290 degrees90 degrees
390
Intake Manifold to Engine Bolts — tightening sequence 1 stages
11.5 ft. lbs., Step 2: 181.5 ft. lbs
Intake Manifold to Engine Bolts — tightening sequence 1 stages
13 ft. lbs., step 2: 7.43 ft. lbs
Main Bearings — tightening sequence 1 stages
17.4 ft. lbs., Step 2: 18 ft. lbs., Step 3: 30 ft. lbs., Step 4: 90 degrees7.4 ft. lbs

Factory maintenance schedule OEM · verified

Normal service, condensed from the factory interval matrix.

Under the factory schedule, replace the engine oil and filter every 5,000 mi; spark plugs every 100,000 mi; coolant every 50,000 mi. The big-interval services (every 50,000 mi for coolant, and the transmission fluid) are the ones owners most often skip — on a lower-mileage example, assume the original fluids are still in it and check them first.

Every 5,000 miEngine Oil (drain & refill) · Engine Oil Filter (replace) · Tire & Wheel Assembly (rotate)
Every 15,000 miBrake System (inspect) · Cabin Air Filter (replace) · Engine Coolant System Hoses (inspect) · Steering Linkage (inspect) · Suspension System (inspect) · Transmission Assembly (inspect fluid level)
Every 30,000 miEngine Air Filter Element (replace) · Exhaust System Heat Shield (inspect) · Fuel Filter (replace) · Temperature Controlled Seat Air Filter (replace)
Every 50,000 miEngine Coolant System (drain, flush & refill)
Every 60,000 miWheel Bearing (repack)
At 100,000 miEngine Coolant System (drain, flush & refill)
Every 100,000 miAccessory Drive Belt (inspect) · Spark Plugs (replace)
At 150,000 miDrive Axle Assembly (drain & refill) · Drive Belt (replace) · PCV Valve (inspect) · Transfer Case Assembly (drain & refill) · Transmission Fluid & Filter (replace)

Reliability & federal safety record

Owner-reported issues, recalls, investigations and service bulletins on record with NHTSA — an unfiltered look at what owners actually experience.

The federal record for this generation of F-150 shows a volatile trend in consumer complaints, characterized by a major peak in 1997 and a secondary surge in 2004. The 2004 model year experienced a substantial spike in reports, recording 2,035 complaints and 150 TSBs, which is a sharp increase from the 462 complaints and 106 TSBs seen in 2003. This trend reversed in 2005, as complaints dropped to 1,121 and TSBs decreased to 96. For 2004, the primary complaint areas include the electrical system, service brakes, and the engine, although the data does not specify the root cause of these issues. With 16 recalls and 4 investigations, 2004 also exhibits higher regulatory activity than the years immediately preceding and following it. Given that 2004 represents a significant localized peak in complaints and TSBs, it is not a recommended year to buy.

0
Open recalls
NHTSA campaigns
15
Service bulletins
Manufacturer communications
0
ODI investigations
Office of Defects Investigation
14
Owner complaints
0 involved a crash · 0 a fire
Owner complaints by model year NHTSA · this generation & adjacent

Owner complaints filed with NHTSA, by component

All 14 complaints on record, top 8 components.

Electrical System3
Service Brakes2
Engine1
Unknown Or Other,Engine1
Fuel System, Diesel,Engine1
Engine & Engine Cooling,Power Train,Engine1
Steering,Suspension,Service Brakes1
Electrical System,Exterior Lighting,Vehicle Speed Control1

Source: NHTSA Office of Defects Investigation complaint database.

Recalls NHTSA · verified

No recall campaigns on record with NHTSA for this vehicle as of the last data refresh.

Technical service bulletins NHTSA · verified

Showing 5 of 15 bulletins on record with NHTSA.

BulletinDateComponentSummary
SSM 460852016-09-21Engine And Engine CoolingThe Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing…
ASI-444082014-02-01Equipment Adaptive/MobilityFORD: THE RESTRAINT CONTROL MODULE (RCM) WHEN USING VCM II, WOULD HAVE AN ERROR CODE 35…
TSB-12-7-42012-07-10EngineFORD/LINCOLN/MERCURY: IF BATTERY WAS DISCONNECTED OR DEAD, VEHICLES/TRUCKS MAY EXPERIENCE…
TSB-10-12-62010-06-11Fuel System, GasolineFORD: RUNS ROUGH, LACKS POWER, HARD START, NO START. SOME VEHICLES AND TRUCKS EQUIPPED…
TSB-09-15-62009-12-09Engine And Engine CoolingFORD: SOME VEHICLES EQUIPPED WITH THE 6.0L ENGINE MAY EXPERIENCE A P006A, P132, P0401 OR…

Common OBD-II trouble codes

The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.

P0420
Catalyst system efficiency below threshold — Bank 1
P0300
Random / multiple cylinder misfire detected
P0171
System too lean — Bank 1
P0455
Evaporative emission system leak detected — large leak
P0128
Coolant thermostat below regulating temperature
P0442
Evaporative emission system leak detected — small leak

VIN tools

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Plant, GVWR class, engine and body data for any 17-character VIN.
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Vehicles with shared specs

Find every vehicle that shares this one's battery, bulbs, oil capacity, platform or parts.

Reference guides

Cross-vehicle references for the kinds of data on this page.

Frequently asked

How much oil does the 2004 F take?

6.0 qt of 5W-20 API MEETING FORD SPECIFICATION WSS-M2C945-A, per the factory manual.

Does the 2004 F have open recalls?

NHTSA lists 0 recall campaign(s) for this model year. Check your specific vehicle by VIN.

What gas mileage does the F get?

EPA figures are 11 city / 15 highway / 13 combined mpg.