FordExcursion2000Overview/ford/excursion/2000/base/

2000 Ford Excursion

Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 2000 Excursion.

The 2000 Ford Excursion is a Ford vehicle whose engine specifications call for 6.0 quarts of 5W-20 API oil, a capacity that reflects the model's sizable mechanical design. Across the Excursion's complaint history spanning 1997 through 2010, the 2000 model year stands as the most problematic by a wide margin, accumulating 550 total owner complaints — far surpassing the 1997 low of just one — with tires ranking as the top complaint area and six recalls issued. For researchers, this places the 2000 model year squarely at the peak of the Excursion's reliability concerns, meaning it represents the highest-complaint year in the model's recorded history and warrants the greatest scrutiny among all years evaluated.

Model year200520042003200220012000

Quick specs

Fluid capacities, tune-up values and fuel economy at a glance.

Engine oil capacity6.0 qtOEM · verified
Engine oil type5W-20 APIOEM · verified
Lug nut torque165 ft-lbsOEM · verified

Fitment & sizes

Replacement part sizes and factory part numbers — battery, bulbs, filters and belts.

From the factory this vehicle uses a BCI 65 · 750 CCA battery. Each part links to every other vehicle that shares it, so a part you already stock may fit more of your fleet than you'd expect.

Battery groupBCI 65 · 750 CCAOEM · verified
Tire sizeLT265-75R16DOEM · verified

Full specifications

Engine, drivetrain, dimensions and economy.

Dimensions & weight NHTSA vPIC

Overall length226.8 in
Overall width79.9 in
Overall height80.3 in
Wheelbase137 in
Curb weight7189 lb
Track (front / rear)68.5 / 68.1 in

Performance & power Independent road tests

0–60 mph, quarter-mile, horsepower and torque from independent road tests.

Independent road tests for the Excursion of this era, listed by trim and engine — this page spans more than one engine, so no single horsepower figure is shown.

10.1–10.9 sec0–60 mph (tested)quickest 10.10 sec — 2000 Limited
YearTrim / engine0–60¼ mileHPDrivetrain
2000Limited 6.8L V1010.10 sec17.60 sec310 hp4x4
2000XLT 6.8L V1010.50 sec17.70 sec310 hp4x4
2000Limited 6.8L V1010.90 sec18.10 sec310 hp4x4

Service quick specs OEM factory data

Capacities, torques and tune-up values from the factory service manual.

This engine holds 6.0 qt of 5W-20 API engine oil, DOT 3 brake fluid. Torque lug nuts to 165 ft-lbs. The firing order is 1-6-5-10-2-7-3-8-4-9. Note the cylinder-head bolts finish on a torque angle (torque-to-yield) — they stretch permanently and should be replaced, not reused, during any head service.

Lubricants & capacities

Brake FluidDOT 3
Engine Oil5W-20 · API
Engine Oil Capacity6.0 qt
Engine Oil5W-20 · API
Engine Oil Capacity6.0 qt
Engine Oil15W-40 · 10W-30 · 0W-30
Engine Oil Capacity15.0 qt
Power Steering FluidATF

Engine torques

Camshaft Bearing/Carrier Cap Bolts or Studs6-9 ft-lbs
Crankshaft Pulley and/or Damper Bolts212 DI Diesel ft-lbs
Engine Flywheel Bolts55-64 ft-lbs
Engine Flywheel Bolts59 ft-lbs
Engine Flywheel Bolts89 ft-lbs
Exhaust Manifold to Cylinder Head Bolts18 ft-lbs
Exhaust Manifold to Cylinder Head Bolts45 ft-lbs
Exhaust Manifold to Cylinder Head Bolts18 ft-lbs

Chassis torques

Leaf Spring to Axle (U-bolts)185.0 ft-lbs
Leaf Spring to Chassis Bracket185.0 ft-lbs
Leaf Spring to Rear Shackle185.0 ft-lbs
Leaf Spring Rear Shackle to Chassis Bracket185.0 ft-lbs
Lug Nuts165 ft-lbs
Transfer Case Fill Plug20.0 ft-lbs
Transfer Case Drain Plug20.0 ft-lbs

Ignition

Cylinder Firing Order1-3-7-2-6-5-4-8
Cylinder Firing Order1-6-5-10-2-7-3-8-4-9
Curb Idle Speed (No Load)705 rpm
Curb Idle Speed Variance (No Load)55 rpm
Curb Idle Speed (No Load)775 rpm
Curb Idle Speed Variance (No Load)25 rpm
Curb Idle Speed (No Load)875 rpm
Curb Idle Speed Variance (No Load)75 rpm

Battery & A/C

RefrigerantR134a
Refrigerant CapacityLess auxiliary A/C, 2.5. With auxiliary A/C, 4.25. lbs
Oil GroupPAG
Oil Type68
Oil CapacityLess auxiliary A/C, 9.00. With auxiliary A/C, 14.00. oz
Standard BCI Group Number65
Standard BCI Cranking Performance750 cca
Standard BCI Group Number65

Service checks

Pressure Test18 psi
Radiator Cap Pressure ReliefUse individual readings listed on cap. psi
Thermostat Opening Temperature181-206 °F
Key ON Engine OFF (KOEO)30-45
Key ON Engine OFF (KOEO)30-45
Injector Primary Resistance11-18 na ohms
Injector Primary Resistance11-18 na ohms
Engine Oil Pressure20-45 psi

Brakes

Torque Caliper to Bracket42 ft-lbs
Torque to Knuckle166 ft-lbs
Torque Caliper to Bracket42 ft-lbs
Torque to Knuckle166 ft-lbs
Torque Caliper to Bracket27 ft-lbs
Torque to Knuckle150 ft-lbs
Minimum Pad ThicknessFront: 0.039; Rear: 0.039 in
Rotor Runout Limit0.0021 in

Multi-step torque procedures OEM · verified

Connecting Rod (Large End) Bearings — tightening sequence 1 stages
133 ft. lbs., Step 2: 90 degrees, Step 3: 12033 ft. lbs
Connecting Rod (Large End) Bearings — tightening sequence 1 stages
132 ft. lbs., Step 2: 10532 ft. lbs
Connecting Rod (Large End) Bearings — tightening sequence 1 stages
152-53 ft. lbs., Step 2: 8052–53 ft. lbs
Crankshaft Pulley and/or Damper Bolts — tightening sequence 1 stages
166 ft. lbs., step 2: Loosen one turn., step 3: 37 ft. lbs., step 4: 9066 ft. lbs
Cylinder Head — tightening sequence 3 stages
130 ft. lbs.30 ft. lbs
290 degrees90 degrees
390
Cylinder Head — tightening sequence 3 stages

Prep First Sequence

165 ft. lbs.65 ft. lbs
285 ft. lbs.; Second Sequence85 ft. lbs
395
Cylinder Head — tightening sequence 3 stages
130 ft. lbs.30 ft. lbs
290 degrees90 degrees
390
Intake Manifold to Engine Bolts — tightening sequence 1 stages
13 ft. lbs., step 2: 183 ft. lbs
Main Bearings — tightening sequence 1 stages
176 ft. lbs., Step 2: 9676 ft. lbs

Factory maintenance schedule OEM · verified

Normal service, condensed from the factory interval matrix.

Under the factory schedule, replace the engine oil and filter every 5,000 mi; spark plugs every 100,000 mi; coolant every 30,000 mi. The big-interval services (every 30,000 mi for coolant, and the transmission fluid) are the ones owners most often skip — on a lower-mileage example, assume the original fluids are still in it and check them first.

Every 5,000 miEngine Oil (drain & refill) · Engine Oil Filter (replace) · Tire & Wheel Assembly (rotate)
Every 15,000 miBrake System (inspect) · Cabin Air Filter (replace) · Engine Coolant System (leak inspection) · Steering Linkage (inspect) · Suspension Ball Joint (inspect) · Suspension System (inspect)
Every 30,000 miEngine Air Filter Element (replace) · Engine Coolant System (drain, flush & refill) · Exhaust System Heat Shield (inspect) · Fuel Filter (replace) · Parking Brake System (inspect) · Transmission Assembly (drain & refill)
At 45,000 miEngine Coolant System (drain, flush & refill)
Every 60,000 miWheel Bearing (repack)
Every 100,000 miAccessory Drive Belt (inspect) · Drive Axle Assembly (drain & refill) · PCV Valve (replace) · Spark Plugs (replace)
At 150,000 miTransfer Case Assembly (drain & refill) · Transmission Filter (replace)

Reliability & federal safety record

Owner-reported issues, recalls, investigations and service bulletins on record with NHTSA — an unfiltered look at what owners actually experience.

The 2000 Ford Excursion marks the debut of this generation with a massive spike in federal records, jumping from just 7 complaints in 1999 to a staggering 550 complaints in the target year. This model represents the absolute peak of the generation's complaint and recall arc, as subsequent years show a steady decline in issues, dropping to 206 complaints by 2001 and further down to 65 by 2005. Falling at the apex of these federal records implies the 2000 model suffered from severe initial design flaws, evidenced by its generation-high 6 recalls, 5 investigations, and 217 technical service bulletins. The primary risk areas center around Tires (185 complaints), Engine & Engine Cooling (52), and Service Brakes, Hydraulic (46), which contributed to 39 crash complaints and 49 fire complaints, though the data does not specify the root causes for these incidents. Given its position as the most problematic year in the generation's lifecycle, you should avoid the 2000 Excursion and instead seek later production years where these initial defects were addressed.

6
Open recalls
NHTSA campaigns
217
Service bulletins
Manufacturer communications
5
ODI investigations
Office of Defects Investigation
550
Owner complaints
39 involved a crash · 49 a fire
Owner complaints by model year NHTSA · this generation & adjacent

Owner complaints filed with NHTSA, by component

All 550 complaints on record, top 8 components.

Tires185
Engine & Engine Cooling52
Service Brakes, Hydraulic46
Electrical System43
Vehicle Speed Control24
Suspension21
Air Bags16
Power Train16

Source: NHTSA Office of Defects Investigation complaint database.

Recalls NHTSA · verified

Showing 2 of 6 campaigns on record for this vehicle.

06V286000Vehicle Speed ControlReported 01/08/2006

ON CERTAIN TRUCKS EQUIPPED WITH SPEED CONTROL, GASOLINE OR NATURAL GAS ENGINES, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT. Remedy: DEALERS WILL INSTALL A FUSED WIRING HARNESS INTO THE SPEED CONTROL SYSTEM FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 7, 2006. OWNERS MAY CONTACT FORD AT 1-866-436-7332. (NOTE…

09V399000Vehicle Speed ControlReported 13/10/2009

FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY… Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE…

Technical service bulletins NHTSA · verified

Showing 5 of 217 bulletins on record with NHTSA.

BulletinDateComponentSummary
DOR-B8H4Z-112018-10-02SteeringThis SKU is a front upper ball joint. The Customer communication requested return of…
06N052006-02-08Exterior LightingCUSTOMER SATISFACTION PROGRAM 06N05. CERTAIN VEHICLES EXTENDED WARRANTY - HEADLAMP SWITCH…
190152006-01-01Fuel System, OtherFUEL CONDITIONER. LOW POWER, POOR FUEL ECONOMY, FUEL GELLING IN COLD WEATHER, EXCESSIVE…
0416012005-11-14Engine And Engine CoolingWDS COP KIT DIAGNOSTIC TIP - COIL ON PLUG (COP) IGNITION SYSTEMS - ENGINE MISFIRE OR…
051742005-10-07VisibilityVACUUM PUMP INOPERATIVE OR RUNS CONTINUOUSLY - CLIMATE CONTROL DEFAULTS TO DEFROST MODE…

Common OBD-II trouble codes

The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.

P0420
Catalyst system efficiency below threshold — Bank 1
P0300
Random / multiple cylinder misfire detected
P0171
System too lean — Bank 1
P0455
Evaporative emission system leak detected — large leak
P0128
Coolant thermostat below regulating temperature
P0442
Evaporative emission system leak detected — small leak

VIN tools

Decode factory build data for a specific vehicle by VIN.

VIN
Decode a VIN to confirm the transmission and build data for a specific Excursion. OEM
Build data
Plant, GVWR class, engine and body data for any 17-character VIN.
Recalls
Check open recall campaigns against a specific vehicle by VIN.

Vehicles with shared specs

Find every vehicle that shares this one's battery, bulbs, oil capacity, platform or parts.

Reference guides

Cross-vehicle references for the kinds of data on this page.

Frequently asked

How much oil does the 2000 Excursion take?

6.0 qt of 5W-20 API, per the factory manual.

Does the 2000 Excursion have open recalls?

NHTSA lists 6 recall campaign(s) for this model year. Check your specific vehicle by VIN.