FordAerostar1986Overview/ford/aerostar/1986/base/

1986 Ford Aerostar

Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 1986 Aerostar.

The 1986 Ford Aerostar specifies a 4.0-quart oil capacity requiring 5W-30 API lubricant as its standard service fill. Reliability data for this model year records 72 total owner complaints with the electrical system ranking as the top concern area, alongside nine distinct recalls—figures that establish a moderate baseline when set against the broader complaint history documented for the model line from 1990 through 2000. While that later period would see annual complaint volumes surge to 471 in 1993 before plummeting to just four by 1998, the 1986 edition represents the earliest tracked iteration, positioning it before the peak reliability turbulence observed in subsequent production years.

Model year199719961995199419931992199119901986

Quick specs

Fluid capacities, tune-up values and fuel economy at a glance.

Engine oil capacity4.0 qtOEM · verified
Engine oil type5W-30 APIOEM · verified

Fitment & sizes

Replacement part sizes and factory part numbers — battery, bulbs, filters and belts.

OE service part numbers OEM · verified

ThermostatRT1106

Full specifications

Engine, drivetrain, dimensions and economy.

Dimensions & weight NHTSA vPIC

Overall length174.8 in
Overall width71.7 in
Overall height72.8 in
Wheelbase118.9 in
Curb weight3250 lb
Weight distribution (front / rear)58/42

Service quick specs OEM factory data

Capacities, torques and tune-up values from the factory service manual.

This engine holds 4.0 qt of 5W-30 API engine oil, DOT 3 brake fluid.

Lubricants & capacities

Brake FluidDOT 3
Differential Gear Oil Capacity5.2 Pints
Engine Oil5W-30 · API
Engine Oil Capacity4.0 qt
Engine Oil5W-30 · API
Engine Oil Capacity5.0 qt
Transfer Case FluidATF
Transfer Case Fluid Capacity4.5 pt

Factory maintenance schedule OEM · verified

Normal service, condensed from the factory interval matrix.

Under the factory schedule, replace the engine oil and filter every 7,500 mi.

At 7,500 miAir Cleaner Manifold Heat Control Actuator (inspect) · Engine Valves (inspect valve lash)
Every 7,500 miDriveshaft U-Joint (lubricate) · Engine Oil (drain & refill) · Engine Oil Filter (replace) · Shift Linkage (lubricate) · Steering Linkage (lubricate) · Suspension System (lubricate)
Every 30,000 miAccessory Drive Belt (inspect) · Air Cleaner Manifold Heat Control Actuator (inspect) · Brake Hydraulic System (inspect fluid level) · Brake System (inspect) · Carburetor Dashpot (inspect) · Clutch Master Cylinder (inspect fluid level)
Every 60,000 miAir Injection System (inspect) · EGR Vacuum Control Solenoid Filter (replace) · EGR Valve (replace) · EGR Valve Position Sensor (replace) · Fuel Injector (clean) · Oxygen Sensor (replace)

Reliability & federal safety record

Owner-reported issues, recalls, investigations and service bulletins on record with NHTSA — an unfiltered look at what owners actually experience.

The provided federal record begins in 1990, meaning the years immediately before and after 1986 are unavailable for direct comparison, though the 1986-specific data reveals 23 electrical system complaints, 18 engine and cooling complaints, 7 power train complaints, and 5 seat belt complaints. Notably, the 1986 model records 26 fire complaints and 3 crash complaints, a significant volume of fire incidents relative to its total complaint areas, though the data does not specify a root cause. Across the documented 1990-2000 generation arc, complaints peaked in 1993 at 471 before steadily declining to just 4 by 1998, while recalls remained relatively consistent (4-7 per year) through 1997. As a predecessor to this documented arc, the 1986 Aerostar lacks the later years' accumulated TSB coverage, which grew from 46 in 1990 to 107 in 1997, implying fewer documented manufacturer fixes were available for its early issues. Given the substantial number of fire and electrical complaints for 1986 and the absence of early-generation technical service bulletins in the record, this is a higher-risk model year that warrants a particularly rigorous inspection of the electrical and engine systems before buying.

9
Open recalls
NHTSA campaigns
27
Service bulletins
Manufacturer communications
18
ODI investigations
Office of Defects Investigation
72
Owner complaints
3 involved a crash · 26 a fire
NHTSA crash-test rating federal NCAP · out of 5 stars
Rollover★★★★★
Owner complaints by model year NHTSA · this generation & adjacent

Owner complaints filed with NHTSA, by component

All 72 complaints on record, top 8 components.

Electrical System23
Engine & Engine Cooling18
Power Train7
Seat Belts5
Fuel System, Gasoline4
Equipment3
Steering3
Vehicle Speed Control2

Source: NHTSA Office of Defects Investigation complaint database.

Recalls NHTSA · verified

Showing 2 of 9 campaigns on record for this vehicle.

07E064000Fuel System, Gasoline:Delivery:Fuel PumpReported 27/08/2007

CERTAIN FEDERAL-MOGUL AFTERMARKET FUEL PUMPS SOLD UNDER THE BRAND NAMES OF CARTER, ACCUFLOW, NAPA, TRUFLOW, PARTS DEPO, AND PARTS MASTER, SHIPPED BETWEEN AUGUST 2006 AND JULY 2007 FOR USE ON THE VEHICLES LISTED ABOVE… Remedy: FEDERAL-MOGUL WILL NOTIFY OWNERS AND REPLACE THE DEFECTIVE FUEL PUMPS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 15, 2007. OWNERS CAN CONTACT FEDERAL-MOGUL AT 248-354-7700.

98E010000Service Brakes, Air:Disc:RotorReported 08/04/1998

EQUIPMENT DESCRIPTION: AFTERMARKET BRAKE ROTORS FOR USE ON CERTAIN FORD AND MAZDA TRUCKS. CRACKED CASTINGS CAUSED CRACKS TO APPEAR ON THE OUTER DIAMETER OF THE ROTOR HAT OR AROUND THE STUD HOLE. Remedy: AIMCO WILL REIMBURSE CONSUMERS/INSTALLERS FOR THE COST OF REPLACEMENT ROTORS AND INSTALLATION. CONSUMERS ARE REQUESTED TO RETURN TO THE LOCATION WHERE THE ROTORS WERE ORIGINALLY…

Technical service bulletins NHTSA · verified

Showing 5 of 27 bulletins on record with NHTSA.

BulletinDateComponentSummary
011562001-08-06VisibilitySOME VEHICLES MAY EXHIBIT HEATER CORE LEAKS. *SLC
011572001-08-06Unknown Or OtherINFORMATION REGARDING TRANSMISSION FLUID USAGE CHARTS. *SLC
011242001-06-25Engine And Engine CoolingON SOME VEHICLES, ENGINE OIL MAY CONTINUE TO LEAK FROM THE ENGINE OIL PAN GASKET AREA…
00152000-01-10Power TrainINFORMATION REGARDING THE NEW TRANSMISSION COOLER FLUSHER- SERVICE TIP. *MJS
992221999-10-18Electrical SystemSUBJECT ON A WIRE HARNESS TERMINAL REPAIR KIT AVAILABLE FOR REPAIRING ELECTRICAL WIRING…

Common OBD-II trouble codes

The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.

P0420
Catalyst system efficiency below threshold — Bank 1
P0300
Random / multiple cylinder misfire detected
P0171
System too lean — Bank 1
P0455
Evaporative emission system leak detected — large leak
P0128
Coolant thermostat below regulating temperature
P0442
Evaporative emission system leak detected — small leak

VIN tools

Decode factory build data for a specific vehicle by VIN.

VIN
Decode a VIN to confirm the transmission and build data for a specific Aerostar. OEM
Build data
Plant, GVWR class, engine and body data for any 17-character VIN.
Recalls
Check open recall campaigns against a specific vehicle by VIN.

Vehicles with shared specs

Find every vehicle that shares this one's battery, bulbs, oil capacity, platform or parts.

Reference guides

Cross-vehicle references for the kinds of data on this page.

Frequently asked

How much oil does the 1986 Aerostar take?

4.0 qt of 5W-30 API, per the factory manual.

Does the 1986 Aerostar have open recalls?

NHTSA lists 9 recall campaign(s) for this model year. Check your specific vehicle by VIN.