DodgeCaravan20022.4L L4/dodge/caravan/2002/2-4l-l4/
RS platform

2002 Dodge Caravan — 2.4L L4

Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 2002 Caravan 2.4L L4.

Body VANEngine 2.4L L4Transmission Automatic 3-spd

The 2002 Dodge Caravan is a van built on the RS platform and powered by a 2.4L L4 engine paired with a 3-speed automatic transmission. This configuration delivers an EPA rating of 17/23/19 mpg and requires 5 quarts of 5W-30 API engine oil with the filter. Within the model's 1990-2017 history, the 2002 year recorded 10 recalls and 256 owner complaints—primarily regarding air bags—placing it between the series high of 1,647 complaints in 1996 and the low of 1 complaint in 2017.

Model year200720062005200320022001200019991998

Quick specs

Fluid capacities, tune-up values and fuel economy at a glance.

Engine oil capacity5 qt w/ filterOEM · verified
Engine oil type5W-30 APIOEM · verified
Lug nut torque85-115 ft-lbsOEM · verified
EPA fuel economy17/23/19 mpgEPA · verified

Fitment & sizes

Replacement part sizes and factory part numbers — battery, bulbs, filters and belts.

From the factory this vehicle uses a BCI 34 · 600 CCA battery, OE oil filter 04105409AE. Note the factory fuel filter and spark plug are now discontinued — plan on a superseded or quality aftermarket equivalent, which the part pages below list where known. Each part links to every other vehicle that shares it, so a part you already stock may fit more of your fleet than you'd expect.

Battery groupBCI 34 · 600 CCAOEM · verified
Tire size215-70R15OEM · verified
Wheel / rim6.5-J inOEM · verified

OE service part numbers OEM · verified

Engine oil filter04105409AE alt 05281090AB
Engine air filter04861480AA
Fuel filter04809118AE discontinued
Spark plug68307021AA discontinued
BatteryBB34F101AA
Front wiper blades05096134AC
Serpentine belt04593684AA alt 04892444AA
Thermostat68210217AA alt 04573560AE
Cabin air filter82205905

Full specifications

Engine, drivetrain, dimensions and economy.

Engine & drivetrain NHTSA vPIC

TransmissionAutomatic 3-spd

Dimensions & weight NHTSA vPIC

Overall length189 in
Overall width78.7 in
Overall height68.9 in
Wheelbase113.4 in
Curb weight3909 lb
Track (front / rear)63 / 64.2 in

Ratings & economy EPA / vPIC

EPA city / highway / combined17 / 23 / 19 mpg
DrivetrainFront-Wheel Drive
Recommended fuelRegular Gasoline

Service quick specs OEM factory data

Capacities, torques and tune-up values from the factory service manual.

This engine holds 5 qt w/ filter of 5W-30 API engine oil, 80W-90 · GL-5 in the differential, DOT 3 brake fluid. Torque lug nuts to 85-115 ft-lbs, the oil drain plug to 21.0 ft-lbs. The firing order is 1-3-2-4. Note the cylinder-head bolts finish on a torque angle (torque-to-yield) — they stretch permanently and should be replaced, not reused, during any head service.

Lubricants & capacities

Brake FluidDOT 3
Differential Gear Oil80W-90 · GL-5
Differential Gear Oil Capacity1.5 Pints
Differential Gear Oil80W-90 · GL-5
Differential Gear Oil Capacity1.5 Pints
Engine CoolantHOAT · MS9769
Engine Oil5W-30 · API
Engine Oil Capacity5 qt w/ filter

Engine torques

Camshaft Bearing/Carrier Cap Bolts or StudsM6 Bolts: 9 ft-lbs, M8 Bolts: 21 ft-lbs
Crankshaft Pulley and/or Damper Bolts100 Turbo ft-lbs
Engine Oil Pan Drain Plug21.0 ft-lbs

Chassis torques

Lug Nuts85-115 ft-lbs
Transfer Case Fill PlugPTU: 20.0 ft-lbs
Transfer Case Drain PlugPTU: 14.0 ft-lbs
Front Wheel Hub180 ft-lbs
Rear Wheel Hub180 ft-lbs

Ignition

Cylinder Firing Order1-3-2-4
Ignition Coil Secondary Resistance8500-11,500 ohms
Spark Plug Gap0.048-0.053 in
Spark Plug Torque15.0 ft-lbs

Battery & A/C

RefrigerantR134a
Oil GroupPAG
Oil TypeND 8 oil
Standard BCI Group Number34
Standard BCI Cranking Performance600 cca

Service checks

Pressure Test15 psi
Radiator Cap Pressure Relief14-18 psi
Thermostat Opening Temperature192-199 °F
Regulated Fuel System Pressure (With Vacuum)58.0 + or - 5.0 psi
Injector Primary Resistance12 approx. @ 68 degreesF ohms
Injector Primary Resistance13-16 @ 68 degreesF ohms
Engine Compression100 Minimum psi
Engine Oil Pressure25-80 psi

Brakes

Brake ApplicationWITH REAR DISC / WITH TRW
Torque Caliper to Bracket26 ft-lbs
Torque to Knuckle125 ft-lbs
Brake ApplicationWITH REAR DISC / WITH STANDARD / WITH TEVES
Torque Caliper to Bracket26 ft-lbs
Torque to Knuckle125 ft-lbs
Brake ApplicationWITH TEVES / WITH TRW
Torque Caliper to Bracket26 ft-lbs

Multi-step torque procedures OEM · verified

Cylinder Head — tightening sequence 4 stages

Prep Use new bolts. Lubricate bolts with clean engine oil. · M8 Bolts:

125.0 ft. lbs.; M11 Bolts:25 ft. lbs
145.0 ft. lbs.45 ft. lbs
265.0 ft. lbs.65 ft. lbs
365.0 ft. lbs.65 ft. lbs
490 degrees Do not use a torque wrench for this step.90 degrees

Factory maintenance schedule OEM · verified

Normal service, condensed from the factory interval matrix.

Under the factory schedule, replace the engine oil and filter every 7,500 mi; spark plugs every 100,000 mi; coolant every 7,500 mi. The big-interval services (every 7,500 mi for coolant, and the transmission fluid) are the ones owners most often skip — on a lower-mileage example, assume the original fluids are still in it and check them first.

Every 7,500 miBrake Line (inspect) · CV Joint Boot (inspect) · Engine Coolant System Hoses (inspect) · Engine Oil (drain & refill) · Engine Oil Filter (replace) · Exhaust System (Complete) (inspect)
Every 15,000 miCabin Air Filter (replace)
Every 22,500 miBrake Linings (inspect)
Every 30,000 miEngine Air Filter Element (replace) · Tie Rod (inspect)
Every 45,000 miAccessory Drive Belt (inspect)
Every 60,000 miPCV Valve (inspect)
Every 100,000 miEngine Coolant System (drain, flush & refill) · Spark Plug Wires (replace) · Spark Plugs (replace)

Owner how-tos

Condensed service procedures for routine maintenance. Procedures that require dealer diagnostic equipment are identified and summarized only.

Common procedures

Key fob — remote (RKE) programming programming new fob buttons Dealer tool OEM · verified
Tool requiredDRBIII scan tool (dealer / locksmith)
WhyTransmitter codes are written into the receiver in the passenger door module
Anti-theft (SKIS) — module initialization after immobilizer module replacement Dealer tool OEM · verified
When neededAfter Sentry Key Immobilizer Module (SKIM) replacement
Tool requiredDRBIII scan tool
Also requiredThe vehicle's four-digit PIN code

Reliability & federal safety record

Owner-reported issues, recalls, investigations and service bulletins on record with NHTSA — an unfiltered look at what owners actually experience.

The 2002 Dodge Caravan sits near the tail end of a clear downward trend in consumer complaints that began after a peak in 1996 (1,647 complaints). By 2002, complaints had fallen to 256—down substantially from the 574 in 1999 and nearly matching the record-low 195 seen in 2003. However, recall activity remained steady at 10 campaigns, and notably, federal investigations actually increased to 5 in 2002 (up from 2 in 2001 and 1 in 2003), suggesting persistent safety concerns that may not be fully captured in raw complaint volumes. The top complaint categories—air bags (46), steering (31), and electrical system (19)—indicate potential safety-critical issues, with 16 crash-related complaints and 11 fire-related complaints recorded for this model year. Compared to both earlier and later years in the generation, 2002 represents a transitional point where complaints had abated but underlying reliability issues requiring manufacturer attention persisted. This makes the 2002 a marginal choice; it benefits from the downward complaint trend but carries elevated investigation activity and specific safety-related complaint areas that warrant thorough pre-purchase inspection.

10
Open recalls
NHTSA campaigns
101
Service bulletins
Manufacturer communications
5
ODI investigations
Office of Defects Investigation
256
Owner complaints
16 involved a crash · 11 a fire
NHTSA crash-test rating federal NCAP · out of 5 stars
Rollover★★★★★

Owner complaints filed with NHTSA, by component

All 256 complaints on record, top 8 components.

Air Bags46
Steering31
Electrical System19
Power Train18
Engine & Engine Cooling13
Structure10
Exterior Lighting10
Equipment9

Source: NHTSA Office of Defects Investigation complaint database.

Recalls NHTSA · verified

Showing 2 of 10 campaigns on record for this vehicle.

08E048000Exterior Lighting:HeadlightsReported 08/08/2008

EAGLE EYES IS RECALLING 11,534 HEADLAMP ASSEMBLIES, P/NOS. CS090-B001L AND CS090-B001R, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE LOWER BEAM… Remedy: EAGLE EYES WILL NOTIFY OWNERS AND OFFER REPLACEMENT HEADLAMPS FREE OF CHARGE. THE RECALL BEGAN ON SEPTEMBER 30, 2008. OWNERS MAY CONTACT EAGLE EYES AT 1-800-568-1098.

10E034000EquipmentReported 10/08/2010

CURT MFG IS RECALLING CERTAIN CLASS 3 RECEIVER HITCHES, P/N 13347, SOLD AS AFTERMARKET EQUIPMENT FOR USE ON 1997-2007 CHRYSLER TOWN AND COUNTRY VANS, 1996-2007 DODGE CARAVANS, AND 1996-2004 PLYMOUTH VOYAGER VANS. WHEN… Remedy: CURT MFG WILL NOTIFY OWNERS OF RECORD AND WILL REPLACE THE HITCH FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING AUGUST 2010. OWNERS MAY CONTACT CURT MFG AT…

Technical service bulletins NHTSA · verified

Showing 5 of 101 bulletins on record with NHTSA.

BulletinDateComponentSummary
90042752020-07-22Electrical SystemKEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC…
90042752020-07-22Electrical SystemKEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC…
23-015-202020-04-30EquipmentDisinfectant Solution Recommended for COVID-19
08-049-202020-04-22Electrical SystemCharging System, Battery Diagnostic Tools and Warranty This information only bulletin…
31005192019-11-20StructureUse of Aftermarket Parts This bulletin involves discussing FCA US LLC position with…

Common OBD-II trouble codes

The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.

P0420
Catalyst system efficiency below threshold — Bank 1
P0300
Random / multiple cylinder misfire detected
P0171
System too lean — Bank 1
P0455
Evaporative emission system leak detected — large leak
P0128
Coolant thermostat below regulating temperature
P0442
Evaporative emission system leak detected — small leak

VIN tools

Decode factory build data for a specific vehicle by VIN.

VIN
Decode a VIN to confirm the transmission and build data for a specific Caravan. OEM
Build data
Plant, GVWR class, engine and body data for any 17-character VIN.
Recalls
Check open recall campaigns against a specific vehicle by VIN.

Vehicles with shared specs

Find every vehicle that shares this one's battery, bulbs, oil capacity, platform or parts.

Reference guides

Cross-vehicle references for the kinds of data on this page.

Frequently asked

How much oil does the 2002 Caravan 2.4L L4 take?

5 qt w/ filter of 5W-30 API, per the factory manual.

Does the 2002 Caravan have open recalls?

NHTSA lists 10 recall campaign(s) for this model year. Check your specific vehicle by VIN.

What gas mileage does the 2.4L L4 get?

EPA figures are 17 city / 23 highway / 19 combined mpg.