ChryslerAspen20095.7L/chrysler/aspen/2009/5-7l/
HG platform

2009 Chrysler Aspen — 5.7L

Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 2009 Aspen 5.7L.

Body SUVEngine 5.7LTransmission Automatic 5-spd

The 2009 Chrysler Aspen 5.7L is an SUV built on the HG platform that carries a 5.7‑liter engine, a 7‑quart oil capacity with a 5W‑20/5W‑30 API rating, and an automatic five‑speed transmission delivering EPA fuel‑economy ratings of 14 city/20 highway/16 combined mpg. While the model year generated 40 total owner complaints — most focused on air‑bag issues and resulting in four recalls — it marks a sharp decline from the 244 complaints recorded in 2007, though it remains higher than the single complaint logged in 2006. Consequently, the 2009 Aspen reflects a period of improved reliability relative to its recent peak but still carries notable safety‑related concerns that prospective owners should consider.

Model year200920082007

Quick specs

Fluid capacities, tune-up values and fuel economy at a glance.

Engine oil capacity7 qt w/ filterOEM · verified
Engine oil type5W-20 / 5W-30 APIOEM · verified
Lug nut torque135 ft-lbsOEM · verified
EPA fuel economy14/20/16 mpgEPA · verified

Fitment & sizes

Replacement part sizes and factory part numbers — battery, bulbs, filters and belts.

From the factory this vehicle uses a BCI 65 · 750 CCA battery, OE oil filter 04884899AC. Each part links to every other vehicle that shares it, so a part you already stock may fit more of your fleet than you'd expect.

Battery groupBCI 65 · 750 CCAOEM · verified
Tire sizeP265-60R18OEM · verified

OE service part numbers OEM · verified

Engine oil filter04884899AC
Engine air filter53032527AE alt 68055879AA
Spark plugSPLZFR5C11 alt SPLZFR5B13
BatteryBB65F121AA alt BBT5F001AA
Front wiper blades68044524AA alt 05135561AA
Thermostat68174083AA alt 52028898AJ

Full specifications

Engine, drivetrain, dimensions and economy.

Engine & drivetrain NHTSA vPIC

TransmissionAutomatic 5-spd

Dimensions & weight NHTSA vPIC

Overall length200.8 in
Overall width76 in
Overall height74.4 in
Wheelbase119.3 in
Curb weight5119 lb
Track (front / rear)64.2 / 64.6 in
Weight distribution (front / rear)54/46

Ratings & economy EPA / vPIC

EPA city / highway / combined14 / 20 / 16 mpg
DrivetrainRear-Wheel Drive
Recommended fuelRegular Gasoline

Performance & power Independent road tests

0–60 mph, quarter-mile, horsepower and torque from independent road tests.

No 2009 road test on record; the results below are same-engine tests from nearby model years, each shown under its own year.

7.8–7.9 sec0–60 mph (tested)quickest 7.80 sec — 2007 Limited
335 hpHorsepower (as tested)
370 lb-ftTorque (as tested)
YearTrim / engine0–60¼ mileHPDrivetrain
2007Limited 5.7L V87.80 sec16.10 sec335 hpAWD
2007Limited 5.7L V87.90 sec16.00 sec335 hpAWD

Service quick specs OEM factory data

Capacities, torques and tune-up values from the factory service manual.

This engine holds 7 qt w/ filter of 5W-20 / 5W-30 API engine oil, SYNTHETIC · 75W-90 · GL-5 · 75W-85 · 75W-140 in the differential, DOT 3 brake fluid. Torque lug nuts to 135 ft-lbs, the oil drain plug to 22.0-25.0 ft-lbs. The firing order is 1-8-4-3-6-5-7-2. Note the cylinder-head bolts finish on a torque angle (torque-to-yield) — they stretch permanently and should be replaced, not reused, during any head service.

Lubricants & capacities

Automatic Transmission FluidATF+4
Automatic Transmission Fluid Capacity6.2
Automatic Transmission FluidATF+4
Automatic Transmission Fluid Capacity6.5
Brake FluidDOT 3
Differential Gear OilSYNTHETIC · 75W-90 · GL-5 · 75W-85 · 75W-140
Differential Gear Oil Capacity1.7 Pints mvc Front
Differential Gear OilSYNTHETIC · 75W-90 · GL-5 · 75W-85 · 75W-140

Engine torques

Crankshaft Pulley and/or Damper Bolts130 ft-lbs
Cylinder Head StepsThe four M8 cylinder head mounting bolts
Engine Flywheel BoltsAT: 70 ft-lbs, MT: 55 ft-lbs
Intake Manifold to Engine Bolts8.8 ft-lbs
Exhaust Manifold to Cylinder Head Bolts18 ft-lbs
Engine Oil Pan Drain Plug22.0-25.0 ft-lbs
Oil Pump to Cylinder BLock Bolts/Studs21 ft-lbs

Chassis torques

Lug Nuts135 ft-lbs
Transfer Case Fill Plug15.0-25.0 ft-lbs
Transfer Case Drain Plug15.0-25.0 ft-lbs
Front Wheel Hub185 ft-lbs

Ignition

Cylinder Firing Order1-8-4-3-6-5-7-2
Ignition Coil Primary Resistance.53-.64 ohms
Spark Plug ManufacturerChampion
Spark Plug Gap0.040 in
Spark Plug Torque11.0-15.0 ft-lbs

Battery & A/C

RefrigerantR134a
Oil GroupPAG
Oil Type46
Standard BCI Group Number65
Standard BCI Cranking Performance750 cca

Service checks

Pressure Test21 psi
Radiator Cap Pressure Relief14-18 psi
Thermostat Opening Temperature195 °F
Injector Primary Resistance12+-0.6 @ 68 degreesF ohms
Engine Compression100
Engine Oil Pressure25-110 psi
Engine Oil Pressure RPM3000 rpm
Intake Valve LashHydraulic in

Brakes

Torque Caliper to Bracket24 ft-lbs / 11 ft-lbs
Torque to Knuckle130 ft-lbs / 100 ft-lbs
Minimum Pad ThicknessFront: 0.040; Rear: 0.040 in
Rotor Max Parallel Variation0.0004 in / 0.001 in
Rotor Runout Limit0.001 in / 0.005 in
Rotor Nominal Thickness From1.102 in / 0.866 in
Rotor Nominal Thickness To1.102 in / 0.866 in
Rotor Discard at or Under1.039 in / 0.803 in

Multi-step torque procedures OEM · verified

Connecting Rod (Large End) Bearings — tightening sequence 1 stages
115 ft. lbs., Step 2: 9015 ft. lbs
Cylinder Head — tightening sequence 6 stages
1Bolts 1-1025 ft. lbs
2Bolts 11-1515 ft. lbs
3Bolts 1-1040 ft. lbs
4Bolts 11-1515 ft. lbs
5Bolts 1-1090 degrees
6Bolts 11-1525 ft. lbs

Factory maintenance schedule OEM · verified

Normal service, condensed from the factory interval matrix.

Under the factory schedule, replace the engine oil and filter every 6,000 mi; spark plugs at 102,000 mi; coolant at 102,000 mi. The big-interval services (at 102,000 mi for coolant, and the transmission fluid) are the ones owners most often skip — on a lower-mileage example, assume the original fluids are still in it and check them first.

Every 6,000 miBrake Line (inspect) · Engine Oil (drain & refill) · Engine Oil Filter (replace) · Tire & Wheel Assembly (rotate)
At 12,000 miCV Joint Boot (inspect) · Exhaust System (Complete) (inspect)
Every 18,000 miDifferential (inspect fluid level)
Every 24,000 miCV Joint Boot (inspect) · Exhaust System (Complete) (inspect) · Steering Linkage (inspect) · Suspension System (inspect)
Every 30,000 miEngine Air Filter Element (replace)
At 102,000 miEngine Coolant System (drain, flush & refill) · Hybrid Inverter (drain, flush & refill coolant) · Spark Plug Wires (replace)
At 120,000 miDrive Belt (replace) · Transfer Case Assembly (drain & refill) · Transmission Fluid & Filter (replace)

Owner how-tos

Condensed service procedures for routine maintenance. Procedures that require dealer diagnostic equipment are identified and summarized only.

Common procedures

Key fob — remote (RKE) programming programming new fob buttons Dealer tool OEM · verified
Tool requiredDRBIII scan tool (dealer / locksmith)
WhyTransmitter codes are written into the receiver in the passenger door module
Anti-theft (SKIS) — module initialization after immobilizer module replacement Dealer tool OEM · verified
When neededAfter Sentry Key Immobilizer Module (SKIM) replacement
Tool requiredDRBIII scan tool
Also requiredThe vehicle's four-digit PIN code

Reliability & federal safety record

Owner-reported issues, recalls, investigations and service bulletins on record with NHTSA — an unfiltered look at what owners actually experience.

Federal data shows the 2009 model year represents a significant decline in consumer complaints compared to the generation's peak of 244 in 2007 and 159 in 2008, with only 40 complaints filed for 2009. However, this low complaint volume contrasts sharply with recall activity, as 2009 carries the highest recall count of the generation at four campaigns, exceeding the two to three campaigns seen in prior years. The data identifies air bags and powertrain as the primary complaint categories, with three crash-related complaints and zero fire incidents reported, though the specific root causes for these issues remain unspecified in the federal record. Positioned as the final model year in the federal timeline, 2009 sits at an inflection point where owner-reported problems diminished but manufacturer-initiated corrective actions increased, suggesting late-production refinements coinciding with concentrated systemic issues. Given the substantially reduced complaint volume relative to 2007-2008 but elevated recall exposure, the 2009 model presents a mixed profile: while daily-driver reliability concerns appear lower based on consumer filings, the concentrated recall activity demands thorough verification that all four campaigns have been addressed before purchase.

4
Open recalls
NHTSA campaigns
68
Service bulletins
Manufacturer communications
2
ODI investigations
Office of Defects Investigation
40
Owner complaints
3 involved a crash · 0 a fire
NHTSA crash-test rating federal NCAP · out of 5 stars
Rollover★★★★
Owner complaints by model year NHTSA · this generation & adjacent

Owner complaints filed with NHTSA, by component

All 40 complaints on record, top 8 components.

Air Bags9
Power Train8
Fuel/Propulsion System4
Electrical System3
Engine2
Electrical System,Fuel/Propulsion System2
Fuel System, Gasoline2
Unknown Or Other,Fuel/Propulsion System1

Source: NHTSA Office of Defects Investigation complaint database.

Recalls NHTSA · verified

Showing 2 of 4 campaigns on record for this vehicle.

16V947000Air Bags:Frontal:Driver Side:Inflator ModuleReported 22/12/2016

Chrysler (FCA US LLC) is recalling certain model year 2009 Dodge Durango and Chrysler Aspen vehicles manufactured January 17, 2007, to December 18, 2008, and 2010 RAM 3500 cab chassis manufactured September 25, 2009, to… Remedy: Owners are advised not to drive their vehicle until the recall repair is complete. Chrysler has notified owners, and dealers will replace the driver's frontal air bag inflator…

18V021000Air Bags:Frontal:Passenger Side:Inflator ModuleReported 09/01/2018

Chrysler (FCA US LLC) is recalling certain 2009-2013 Jeep Wrangler, Chrysler 300, Dodge Challenger and Dodge Charger vehicles, and 2009-2011 Dodge Dakota vehicles sold, or ever registered, in the states of Alabama… Remedy: Owners are advised not to drive their vehicle until the recall repair is complete. Chrysler will notify owners, and dealers will replace the passenger frontal air bag inflator…

Technical service bulletins NHTSA · verified

Showing 5 of 68 bulletins on record with NHTSA.

BulletinDateComponentSummary
1039542025-04-02Unknown Or OtherACTUATOR - A/C AND HEATER
1040872025-04-02Unknown Or OtherACTUATOR - A/C AND HEATER
1012322024-10-29Power TrainPlate - Planetary
91002262023-09-15Electrical SystemConnector kit Before ordering this connector repair kit 68018957A$, check it in the Mopar…
91002262023-09-15Electrical SystemConnector kit Before ordering this connector repair kit 68018957A$, check it in the Mopar…

Common OBD-II trouble codes

The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.

P0420
Catalyst system efficiency below threshold — Bank 1
P0300
Random / multiple cylinder misfire detected
P0171
System too lean — Bank 1
P0455
Evaporative emission system leak detected — large leak
P0128
Coolant thermostat below regulating temperature
P0442
Evaporative emission system leak detected — small leak

VIN tools

Decode factory build data for a specific vehicle by VIN.

VIN
Decode a VIN to confirm the transmission and build data for a specific Aspen. OEM
Build data
Plant, GVWR class, engine and body data for any 17-character VIN.
Recalls
Check open recall campaigns against a specific vehicle by VIN.

Vehicles with shared specs

Find every vehicle that shares this one's battery, bulbs, oil capacity, platform or parts.

Reference guides

Cross-vehicle references for the kinds of data on this page.

Frequently asked

How much oil does the 2009 Aspen 5.7L take?

7 qt w/ filter of 5W-20 API OR 5W-30 API MEETING CHRYSLER SPECIFICATION MS-6395, per the factory manual.

Does the 2009 Aspen have open recalls?

NHTSA lists 4 recall campaign(s) for this model year. Check your specific vehicle by VIN.

What gas mileage does the 5.7L get?

EPA figures are 14 city / 20 highway / 16 combined mpg.