ChevroletAveo2009Overview/chevrolet/aveo/2009/base/

2009 Chevrolet Aveo

Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 2009 Aveo.

Body PASSENGER CARTransmission Automatic 4-spd

The 2009 Chevrolet Aveo is a passenger car powered by a four-speed automatic transmission, and like its stablemates it maintains the recommended 5W-30 API oil viscosity with a 4.8-quart capacity for regular service intervals, while delivering EPA-estimated fuel economy of 25 city, 34 highway, and 28 combined mpg. Across its nine-year model history spanning 2004 to 2012, the Aveo accumulated 169 total owner complaints that year, with the electrical system emerging as the primary concern area alongside one recorded recall for that specific model year—a figure that represents a notable decline from the 235 complaints logged in the vehicle's peak complaint year of 2005, suggesting incremental improvements in build quality and component reliability as the platform matured through its lifecycle.

Model year202520242023202120202019201420132009

Quick specs

Fluid capacities, tune-up values and fuel economy at a glance.

Engine oil capacity4.8 qtOEM · verified
Engine oil type5W-30 APIOEM · verified
Lug nut torque81 ft-lbsOEM · verified
EPA fuel economy25/34/28 mpgEPA · verified

Fitment & sizes

Replacement part sizes and factory part numbers — battery, bulbs, filters and belts.

From the factory this vehicle uses a BCI 86 · 550 CCA battery, OE oil filter 55593191. Each part links to every other vehicle that shares it, so a part you already stock may fit more of your fleet than you'd expect.

Battery groupBCI 86 · 550 CCAOEM · verified
Tire sizeP185/60R14OEM · verified
Wheel / rim5.5, 6 inOEM · verified

OE service part numbers OEM · verified

Engine oil filter55593191 alt 55594651
Engine air filter25199248
Spark plug25186682
Battery88866262
Front wiper blades95980789 alt 95980792
Serpentine belt25195582 alt 55350419
Thermostat25189205 alt 55578419
Cabin air filter96962173

Full specifications

Engine, drivetrain, dimensions and economy.

Engine & drivetrain NHTSA vPIC

TransmissionAutomatic 4-spd

Dimensions & weight NHTSA vPIC

Overall length169.7 in
Overall width67.3 in
Overall height59.4 in
Wheelbase97.6 in
Curb weight2531 lb
Track (front / rear)56.7 / 56.3 in
Weight distribution (front / rear)61/39

Ratings & economy EPA / vPIC

EPA city / highway / combined25 / 34 / 28 mpg
DrivetrainFront-Wheel Drive
Passenger volume91 cu ft
Cargo volume12 cu ft
Recommended fuelRegular Gasoline

Performance & power Independent road tests

0–60 mph, quarter-mile, horsepower and torque from independent road tests.

Independent road tests for the Aveo of this era, listed by trim and engine — this page spans more than one engine, so no single horsepower figure is shown.

11.8 sec0–60 mph (tested)quickest 11.80 sec — 2009 5 2LT 5-door Hatchback
YearTrim / engine0–60¼ mileHPDrivetrain
20095 2LT 5-door Hatchback 1.6L I-411.80 sec16.00 sec106 hpFWD
2007LT Sedan 1.6L I-410.80 sec18.10 sec103 hpFWD
2007LT Sedan 1.6L I-411.80 sec18.60 sec103 hpFWD
2004LS 5-door Hatchback 1.6L I-410.20 sec17.40 sec103 hpFWD
2004LS 5-door Hatchback 1.6L I-410.20 sec17.60 sec103 hpFWD
2004LS Sedan 1.6L I-410.40 sec17.90 sec103 hpFWD
2004LS 5-door Hatchback 1.6L I-410.90 sec17.56 sec103 hpFWD

Service quick specs OEM factory data

Capacities, torques and tune-up values from the factory service manual.

This engine holds 4.8 qt of 5W-30 API engine oil, DOT 3 brake fluid. Torque lug nuts to 81 ft-lbs, the oil drain plug to 6.6 ft-lbs. The firing order is 1-3-4-2.

Lubricants & capacities

Automatic Transmission FluidATF
Automatic Transmission Fluid Capacity2.2
Brake FluidDOT 3
Engine CoolantDEX-COOL OR EQUIVALENT
Engine Oil5W-30 · API
Engine Oil Capacity4.8 qt
Engine Oil5W-30 · API
Engine Oil Capacity4.0 qt

Engine torques

Engine Oil Pan Drain Plug6.6 ft-lbs
Engine Valve Cover Bolts7.4 ft-lbs

Chassis torques

Lug Nuts81 ft-lbs
Front Wheel Hub221 ft-lbs

Ignition

Cylinder Firing Order1-3-4-2
Spark Plug ManufacturerAC Delco
Spark Plug Gap0.043 in
Spark Plug Torque18.0 ft-lbs

Battery & A/C

RefrigerantR134a
Refrigerant Capacity1.12 lbs
Oil GroupPAG
Oil Type150
Oil Capacity6.80 oz
Standard BCI Group Number86
Standard BCI Cranking Performance550 cca

Service checks

Pressure Test17-23 psi
Radiator Cap Pressure Relief17-23 psi
Thermostat Opening Temperature189-216 °F
Key ON Engine OFF (KOEO)53-60
Engine Compression100
Engine Oil Pressure35 psi
Engine Oil Pressure RPMIdle rpm
Intake Valve LashHydraulic in

Brakes

Brake ApplicationWITH 10 inch ROTOR / WITH 9 inch ROTOR
Torque Caliper to Bracket20 ft-lbs
Torque to Knuckle70 ft-lbs
Minimum Pad Thickness0.080
Minimum Shoe Thickness0.020
Brake ApplicationWITH 10 inch ROTOR / WITH 9 inch ROTOR
Rotor Max Parallel Variation0.004 in
Rotor Runout Limit0.001 in

Multi-step torque procedures OEM · verified

Crankshaft Pulley and/or Damper Bolts — tightening sequence 1 stages
170 ft. lbs., step 2: 30 degrees, step 3: 1570 ft. lbs

Factory maintenance schedule OEM · verified

Normal service, condensed from the factory interval matrix.

Under the factory schedule, replace the spark plugs every 37,500 mi; coolant at 150,000 mi. The big-interval services (at 150,000 mi for coolant, and the transmission fluid) are the ones owners most often skip — on a lower-mileage example, assume the original fluids are still in it and check them first.

Every 25,000 miAccessory Drive Belt (inspect) · Engine Air Filter Element (replace) · Exhaust System (Complete) (inspect) · Fuel System (inspect)
Every 37,500 miSpark Plugs (replace)
Every 50,000 miDrive Belt (replace) · EVAP Purge Control Solenoid (replace) · Fuel Evaporative Canister (inspect) · Fuel Evaporative Emission Control System Lines (inspect)
Every 75,000 miFuel Filter (replace)
Every 100,000 miTiming Belt (replace)
At 150,000 miEngine Coolant System (drain, flush & refill)

Reliability & federal safety record

Owner-reported issues, recalls, investigations and service bulletins on record with NHTSA — an unfiltered look at what owners actually experience.

The 2009 Aveo sits at a transitional point in the model's federal record: its 169 complaints represent a slight uptick from 2008's 163 but a substantial decline from the 2004–2007 range of 189–235, while its single recall and zero investigations align with the low regulatory activity seen since 2006. Notably, technical service bulletins surged to 917 in 2009 — more than quadruple the 2008 count — and remained elevated through 2011, suggesting increased manufacturer attention to service issues rather than safety defects. The leading complaint categories for 2009 were Electrical System (20), Engine (15), Vehicle Speed Control (11), and Engine & Engine Cooling (10), with 13 crash-related and 3 fire-related complaints recorded; the data does not specify root causes for these issues. Compared to the succeeding 2010–2011 model years, which logged only 66–77 complaints despite similar TSB volumes, the 2009 shows a higher owner-reported problem rate. This pattern positions the 2009 as a moderate-risk choice within the generation — better than the early high-complaint years but not as complaint-free as the final two model years. For a used buyer, the 2009 Aveo is acceptable if priced to reflect its above-average complaint frequency relative to 2010–2011, but the high TSB count means many known issues may have dealer-documented fixes.

1
Open recalls
NHTSA campaigns
917
Service bulletins
Manufacturer communications
0
ODI investigations
Office of Defects Investigation
169
Owner complaints
13 involved a crash · 3 a fire
Owner complaints by model year NHTSA · this generation & adjacent

Owner complaints filed with NHTSA, by component

All 169 complaints on record, top 8 components.

Electrical System20
Engine15
Vehicle Speed Control11
Engine & Engine Cooling10
Suspension8
Electrical System,Engine5
Air Bags5
Power Train5

Source: NHTSA Office of Defects Investigation complaint database.

Recalls NHTSA · verified

Showing 1 of 1 campaigns on record for this vehicle.

14V460000Service Brakes, Hydraulic:FluidReported 29/07/2014

General Motors LLC (GM) is recalling certain model year 2009-2010 Chevrolet Aveo and 2009 Pontiac G3 vehicles. The vehicles may contain brake fluid which does not protect against corrosion of the valves inside the… Remedy: GM will notify owners, and dealers will replace the ABS module, free of charge, in any vehicle that did not have its module replaced under a previous customer satisfaction…

Technical service bulletins NHTSA · verified

Showing 5 of 917 bulletins on record with NHTSA.

BulletinDateComponentSummary
135982025-09-09Unknown Or OtherNew Vehicle Monitoring Programs Section in IVH
PIC5650M2025-08-06Unknown Or OtherThis Preliminary Information communication provides information to the technician about…
PIP5601C2025-07-18Unknown Or OtherThis PI communicates the requirement to provide a pico file to receive diagnostic…
PIT5074R2025-05-30Unknown Or OtherThis Preliminary Information communication provides information to the technician about…
PIT5074R2025-05-30Unknown Or OtherThis Preliminary Information communication provides information to the technician about…

Common OBD-II trouble codes

The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.

P0420
Catalyst system efficiency below threshold — Bank 1
P0300
Random / multiple cylinder misfire detected
P0171
System too lean — Bank 1
P0455
Evaporative emission system leak detected — large leak
P0128
Coolant thermostat below regulating temperature
P0442
Evaporative emission system leak detected — small leak

VIN tools

Decode factory build data for a specific vehicle by VIN.

VIN
Decode a VIN to confirm the transmission and build data for a specific Aveo. OEM
Build data
Plant, GVWR class, engine and body data for any 17-character VIN.
Recalls
Check open recall campaigns against a specific vehicle by VIN.

Vehicles with shared specs

Find every vehicle that shares this one's battery, bulbs, oil capacity, platform or parts.

Reference guides

Cross-vehicle references for the kinds of data on this page.

Frequently asked

How much oil does the 2009 Aveo take?

4.8 qt of 5W-30 API, per the factory manual.

Does the 2009 Aveo have open recalls?

NHTSA lists 1 recall campaign(s) for this model year. Check your specific vehicle by VIN.

What gas mileage does the Aveo get?

EPA figures are 25 city / 34 highway / 28 combined mpg.