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U0691 — Lost Communication Exhaust Pressure Sensor

Generic OBD-II · all makesNetwork / communication

U0691 is set when the powertrain control module (PCM) stops receiving periodic data messages from the exhaust pressure sensor. The code indicates a loss of communication rather than a direct sensor malfunction, meaning the problem can be in the sensor itself, its wiring/connectors, its power supply, the vehicle network, or (rarely) the PCM.

Symptoms

What causes it — most likely first

1. Failed exhaust pressure sensor

The sensor’s internal electronics can stop transmitting, causing the PCM to lose communication. This is the most common source of U0691.

2. Wiring or connector damage

Open circuits, broken wires, or corroded pins in the sensor harness interrupt the data link. Physical damage, moisture ingress, or heat‑related wear are typical culprits.

3. Loss of power or ground to the sensor

A blown fuse, faulty relay, or poor ground can prevent the sensor from powering up, resulting in no communication.

4. CAN‑bus or network communication fault

Problems on the controller area network (shorts, excessive resistance, or other bus issues) can block messages from the sensor even if the sensor itself is functional.

5. PCM/ECM malfunction (rare)

A hardware failure or software bug in the control module can cause it to miss valid messages. This is the least likely cause and should be investigated only after the above items are ruled out.

How it's diagnosed

  1. Connect an OBD‑II scanner and confirm U0691; note any other related codes (e.g., P0236, P0299) that may point to a wiring or sensor issue.
  2. Perform a visual inspection of the exhaust pressure sensor, its connector, and the surrounding harness for damage, corrosion, or loose connections.
  3. Check the sensor’s power (typically 5 V reference) and ground circuits with a multimeter; verify proper voltage and continuity.
  4. Test the CAN‑bus lines for proper resistance, opens, or shorts to ground/power; ensure the bus terminates correctly.
  5. Inspect and test related fuses, relays, and ground points; replace any that are found defective.
  6. If power, ground, and bus signals are correct, substitute a known‑good exhaust pressure sensor or use a manufacturer‑specific test (if available) to confirm sensor failure; otherwise, consider PCM software update or replacement only after all other causes are eliminated.

Code facts & related codes

SystemNetwork / communication
StandardizationSAE generic — identical on every make

Frequently asked

Is it safe to keep driving with a U0691 code?

The vehicle may enter a reduced‑power or limp‑home mode, so continued operation is possible but not ideal. It’s best to diagnose and repair the issue promptly to avoid potential drivability or emissions problems.

Will clearing the code make the problem go away?

No. Clearing the code only erases the stored fault; if the underlying wiring, power, or sensor issue isn’t fixed, the code will reappear after a drive cycle.

I was told to replace the PCM for U0691. Is that usually necessary?

No. In the vast majority of cases, the fault lies in the sensor, its wiring, connectors, or power supply. PCM replacement is rarely required and should only be considered after all other possibilities are thoroughly investigated.

Can a bad exhaust pressure sensor cause other diagnostic trouble codes?

Yes. An unresponsive sensor can lead to codes related to turbo boost (e.g., P0236, P0299), fuel‑trim adjustments, or emissions monitors because the engine control system receives invalid data.