U0516 indicates that the Powertrain Control Module (PCM) has detected invalid or out‑of‑range data from one of the door switch circuits. This typically means the signal from a door ajar switch is missing, intermittent, or corrupted.
The most common cause is a defective door switch, a broken wire, or a poor connector that sends corrupted signals to the PCM.
Moisture, dirt, or vibration can loosen the connector pins, creating intermittent or invalid data.
A short to ground or an open circuit anywhere in the harness can produce out‑of‑range voltage levels that the PCM flags as invalid.
Rarely, the PCM’s input circuitry for the door‑switch signal can fail, causing it to read invalid data even though the switch and wiring are good.
It is possible but uncommon. The PCM is usually reliable; most U0516 codes are traced to a bad door switch, wiring, or connector.
Only replace the switch after confirming it is defective with a voltage or resistance test. A visual inspection alone is not enough.
That advice is often based on a misunderstanding. Replacing the PCM is expensive and rarely resolves U0516; it should be considered only after exhaustive testing of the switch, wiring, and connectors.
After repairing the faulty component, clear the codes with a scan tool and verify that the code does not return on a drive cycle.